Voith Paper CAE Comos Handbook
CAE User Manual Comos
Version 5.00 Valid for: VP
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Voith Paper CAE Comos Handbook 1
GENERAL ................................................................................................................................................................................... 4 1.1 INTRODUCTION TO THE MANUAL ......................................................................................................................... 4 1.2 VERSION HISTORY ............................................................................................................................................... 5 1.3 STARTING COMOS ................................................................................................................................................ 6 1.3.1 Starting Comos with the Comos plug-in .................................................................................................... 6 1.3.2 Starting Comos with the Citrix plug-in ...................................................................................................... 6 1.3.3 Starting Comos using the link on Intranet ................................................................................................. 8 1.4 COMOS USER INTERFACE ..................................................................................................................................... 8 1.4.1 Opening a project ...................................................................................................................................... 8 1.4.2 Language change in Comos ...................................................................................................................... 9 1.4.3 Language translations of objects in Comos ............................................................................................... 9 1.4.4 View (Preview / Window list / Favorites) ................................................................................................ 11 1.4.5 Extra / query / basic query ...................................................................................................................... 12 1.4.6 Opening Windows Explorer in Comos .................................................................................................... 14 1.5 PROJECT SETTINGS ............................................................................................................................................. 15 1.5.1 General .................................................................................................................................................... 15 1.5.2 Links ........................................................................................................................................................ 16 1.5.3 Options .................................................................................................................................................... 16 1.5.4 Languages ............................................................................................................................................... 16 1.5.5 Cases ....................................................................................................................................................... 17 1.5.6 Full text index .......................................................................................................................................... 17 1.5.7 Title block entries .................................................................................................................................... 18 1.5.8 Settings .................................................................................................................................................... 19 1.5.9 Project data ............................................................................................................................................. 20 1.5.10 Version settings ................................................................................................................................... 21 1.6 OBJECTS ............................................................................................................................................................ 22 1.6.1 Devices .................................................................................................................................................... 22 1.6.2 Terminal strips ........................................................................................................................................ 35 1.6.3 Signals ..................................................................................................................................................... 41 1.6.4 Cable ....................................................................................................................................................... 44 1.6.5 Elements .................................................................................................................................................. 48 1.6.6 Accessories .............................................................................................................................................. 48 1.7 DEVICE REQUESTS ............................................................................................................................................. 50
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PLANT ...................................................................................................................................................................................... 53 2.1 PLANT STRUCTURE ............................................................................................................................................ 53 2.1.1 Attributes ................................................................................................................................................. 54 2.2 LOOPS (EC&I / MECHANICAL / PIPELINE) ......................................................................................................... 56 2.2.1 Attributes ................................................................................................................................................. 57 2.2.2 Status ....................................................................................................................................................... 63 2.2.3 H&P node ................................................................................................................................................ 63 2.2.4 Functions ................................................................................................................................................. 68
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LOCATION ................................................................................................................................................................................ 75 3.1 LOCATION STRUCTURE ...................................................................................................................................... 75 3.1.1 CPU data ................................................................................................................................................. 76 3.1.2 Logistics................................................................................................................................................... 76 3.1.3 SAP data .................................................................................................................................................. 77 3.1.4 Location text ............................................................................................................................................ 78 3.1.5 System info ............................................................................................................................................... 78 3.2 BASIC LOCATION ............................................................................................................................................... 79 3.2.1 Attributes ................................................................................................................................................. 80 3.2.2 Status ....................................................................................................................................................... 86 3.2.3 Layout ...................................................................................................................................................... 86 3.2.4 Location underneath a basic location ..................................................................................................... 89
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DOCUMENTS ........................................................................................................................................................................... 91 4.1 PROCEDURE ....................................................................................................................................................... 91 4.2 REFERENCE COLLECTORS .................................................................................................................................. 92 4.2.1 Tools ........................................................................................................................................................ 92 4.3 PROJECT DOCUMENTATION AND TABLES OF CONTENTS.................................................................................... 93
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Voith Paper CAE Comos Handbook 4.3.1 Document groups..................................................................................................................................... 93 4.3.2 Tables of contents .................................................................................................................................... 95 4.3.3 Revisions .................................................................................................................................................. 98 4.4 WORKING DOCUMENTS ...................................................................................................................................... 99 4.5 OPTION - UNLOCK A DOCUMENT ........................................................................................................................ 99 5
DRAWING TYPES .................................................................................................................................................................. 100 5.1 CIRCUIT DIAGRAMS ......................................................................................................................................... 100 5.2 PNEUMATIC & HYDRAULIC DRAWINGS ............................................................................................................ 102 5.2.1 Display of drive- and front side automatically from base location ....................................................... 103 5.2.2 Sorting and numbering HPD Documents .............................................................................................. 104 5.3 TERMINAL DIAGRAMS ...................................................................................................................................... 104 5.4 TERMINAL MANUFACTURING DRAWING ........................................................................................................... 104 5.5 ARRANGEMENT DRAWINGS .............................................................................................................................. 105 5.5.1 Text display............................................................................................................................................ 106 5.5.2 Text alignment ....................................................................................................................................... 107 5.5.3 Differentiation between C&I housing and H&P housing ...................................................................... 108 5.5.4 Display of field instruments ................................................................................................................... 109 5.6 P&ID DIAGRAMS ............................................................................................................................................. 110 5.6.1 Creating documents: ............................................................................................................................. 110 5.6.2 Distribution index .................................................................................................................................. 112 5.6.3 External graphic in COMOS ................................................................................................................. 113 5.6.4 Behavior of mechanical equipment if you assign it to a electrical loop ................................................ 113 5.7 MANUFACTURING DRAWING ............................................................................................................................ 114 5.8 FRONT PLANS .................................................................................................................................................. 118
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EXCEL TABLES ..................................................................................................................................................................... 121 6.1 AUTOMATION LISTS ......................................................................................................................................... 121 6.1.1 Loop list ................................................................................................................................................. 121 6.1.2 Location list ........................................................................................................................................... 122 6.1.3 Cable list................................................................................................................................................ 124 6.1.4 Signal list ............................................................................................................................................... 126 6.1.5 Device lists ............................................................................................................................................ 128 6.1.6 Piping list for H&P hoses ...................................................................................................................... 130 6.2 LISTS OF PROCESS ENGINEERING ..................................................................................................................... 132 6.2.1 Agitator list AGL ................................................................................................................................... 133 6.2.2 Tank list BHL......................................................................................................................................... 134 6.2.3 Pressure equipment list DGL ................................................................................................................ 135 6.2.4 Equipment list EQL ............................................................................................................................... 136 6.2.5 Fan and Compressor list FAN ............................................................................................................... 136 6.2.6 Filter list FIL ......................................................................................................................................... 137 6.2.7 Hand valve list HAL .............................................................................................................................. 139 6.2.8 List of motors and consumers ................................................................................................................ 140 6.2.9 Oil distribution cabinet equipment list OCL.......................................................................................... 140 6.2.10 Pump list PPL ................................................................................................................................... 142 6.2.11 Piping list RLL .................................................................................................................................. 144 6.2.12 Hose and compensator list SKL ........................................................................................................ 145 6.2.13 Local indicator list VAL .................................................................................................................... 146
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PLOT / PRINT FROM COMOS ............................................................................................................................................... 148 7.1 7.2 7.3 7.4
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GENERAL ......................................................................................................................................................... 148 STANDARD PRINTER CAE COMOS ................................................................................................................... 150 PRINTER CAE COMOS FOR OFFICE DOCUMENTS.............................................................................................. 154 GENERAL PROCESS PLOT / PRINT IN COMOS (EXAMPLE PRINT MANAGER) WITH P2P_CAD / P2P_OFFICE....... 156
APPENDIX .............................................................................................................................................................................. 159 8.1 8.2 8.3
APPENDIX A: SHORT NAME OF DEPARTMENT................................................................................................... 159 APPENDIX B: OVERVIEW CPU NUMBERING ..................................................................................................... 162 APPENDIX C: RESPONSIBILITY ORDERER WITH EXAMPLE ................................................................................ 165
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1 General 1.1 Introduction to the manual Dear colleagues, This CAE user manual is an addition to the official Comos manual, which means that on the following pages, Voith Paper-specific topics are discussed. The key players of the various Divisions have combined their know-how to allow uniform and easy handling across locations. However, it must be clear that this manual cannot contain every topic and will grow continuously, adapting to the given processes. This CAE manual is valid for all Comos endusers of VP Divisions.
Yours sincerely Thorsten Jankowski CAE Process Manager
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1.2 Version History Version 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 1.90 1.90 1.90 2.00
Date 2010-11-29 2011-01-31 2011-02-15 2011-03-10 2011-03-10 2011-03-15 2011-04-19 2011-09-30 2011-11-09 2012-03-27 2012-03-27 2012-03-27 2012-03-27 2012-06-22
Author HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) Kug (VPM) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_z042 (VOI*) HDH_z277 (VPAut) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ)
2.00 2.00
2012-06-22 2012-06-22
HDH_Thja (VPZ) HDH_Thja (VPZ)
2.10 2.15 2.20
2012-07-17 2012-08-28 2012-09-06
HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ)
2.25 2.25 2.30 2.30 2.35 2.40 2.40 2.40 2.40 2.45 2.45 2.50 3.00 3.00 4.00 5.00
2012-09-24 2012-09-24 2012-11-05 2012-11-05 2012-11-05 2012-11-30 2012-12-10 2012-12-10 2012-12-11 2013-03-12 2013-03-12 2013-04-08 2013-09-12 2013-09-12 2014-05-13 2018-06-04
HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_Thja (VPZ) HDH_ThJa (VOIS) vpanru (DSG)
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Change history Initial version 1.6.3 signals, creating via context menu Open Comos with Citrix 6 Motorenliste only in german at the moment Extension of “Provided by supplier” 1.6.4.4 Calculation of source – target by a cable 6.2.8.1 Motor and device request motor Setup of documents after 2011-10-01 To unlock a document XML – list technology Modification of Name/Label Attribute „quality of medium” added Global version settings Cleanup of chapter tab 4.5 Referencing Cleanup of chapter tab 4.6 Revisions Cleanup of chapter tab 4.7 Title block entries Modification document structure Display of drive- and front side automaticlly from base location Appendix A: Short name of department Extension text element Behavior of mechanical equipment if you assign it to a electrical loop Appendix B: overview CPU numbering Modification in chapter motor and drive request Appendix C: Responsibility orderer with example Modification in chapter cable list Plot / Print from Comos Chapter tab document administration C&I Extra / query / basic query Adaptation attribute program at function node Adaptation new Motor and consumer list Adaptation PIC / LIC Adaptation base location Signal names at Voith Paper Adjustments / corrections in all areas 1.6.2.5 Connect devices Numbering and sorting HPD diagrams Adjustments / corrections in all areas Starting Comos Motor list VP Status
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1.3 Starting Comos Currently at VP we do not work with local installation of Comos, but with virtual installation at the Remote Application Server, using the Citrix receiver plug-in. There are three ways of starting Comos. 1.3.1
Starting Comos with the Comos plug-in
The Comos plug-in with access to the Remote Application Server should be available at the Start menu, under the folder “Comos”.
You must choose the option “Comos V10 VP HDH” to access the productive database and the latest Comos version. 1.3.2
Starting Comos with the Citrix plug-in
You can start Comos by using the Citrix plug-in available at the Start menu.
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By clicking at the Citrix receiver symbol, the following screen appears, showing all your remote applications. You must choose the option “Comos V10 VP HDH” to access the productive database and the latest Comos version.
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1.3.3
Starting Comos using the link on Intranet
The third possibility to start Comos is by accessing Voith’s Intranet link www.myvoithit.com. There you must choose the region of your current location to access your remote applications.
1.4 Comos user interface
Open database 1.4.1
Open project
Save
Opening a project
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Normally, projects are stored in the SQL database. However, there is also the possibility that projects exist as local Access databases, which would then be the Microsoft Jet option.
After opening a project, choose the project handled by you under "Engineering". You can use the Autofilter for filtering. Multiple selection is possible.
1.4.2
Language change in Comos
Here, you can change the language of the program interface. This language change does not have any effect on the project, as explained under Chapter 1.5.4 Languages.
You can change the language of Comos under File Languages.
1.4.3
Language translations of objects in Comos
Translations in Comos should generally always be made with one of the two translation tools available.
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1.4.3.1
Single translation
You can find "Single translation" under Extra → Translation → Single translation.
With "Single translation", you can move individual objects into the translator using drag & drop, and all other translations of this object are displayed. It must be mentioned that this window cannot be fixed. As soon as you click "OK", “ Use "Apply"
the window closes.
instead, if you want to translate several individual objects.
If you change a text, all other translations are deleted. If you copy this part, question marks are displayed in front of the text in the other languages.
1.4.3.2
Bulk translation
You can find "Bulk translation" in the same place as "Single translation".
As opposed to "Single translation", "Bulk translation" can translate several objects at once. You can use all known query techniques, such as filtering and sorting.
Here, you can add the translations directly in the query. Additonally you can export this to an Excel sheet and send it to external translation company, for example. for internal use
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1.4.4
View (Preview / Window list / Favorites)
There are two ways of selecting the features: First, under View → Favorites, or, as an icon in the menu bar.
Attributes / Symbol and document preview Here, you can make a preview, the windows open in the Detail area.
Window list Window list is an overview of all opened dialog windows in table form. Windows can be closed using the window list or they can be activated by a double-click. Here, all windows can be closed together.
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Favorites Current: Only the favorites of this project and of the used base data project are displayed. Double-clicking on one of the favorites opens the property window of the object. All: The favorites of all projects are displayed. Double-clicking on one of the favorites displays the object in the Navigator. If a change of project is required to do so, the user will be informed accordingly. Favorites that have been set in the base data project are displayed in every engineering project using this base data project.
[X]: Removes the entry from the favorites. The object as such is not deleted. ONLY use the [X] symbol to delete objects from the list, NOT the right mouse button → Delete to ensure that the object is actually deleted and not only the entry in the list. Under “Current”, each of these objects can be edited as in the tree. 1.4.5
Extra / query / basic query
Underneath Extra → Query you find the four basic querys from Comos, these four standard querys should be to help the user to get a good start query for his daily business.
The own modified queries can then be stored below Tools → User
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In the second section, underneath the “Edit queries”, are the appropriate Edit Queries to all VP standard lists. Thus, you can directly load the queries for checking or adjusting, and also store them as usual under your own tools.
In the third section, underneath “exchange PDMS”, are the queries for information exchange to PDMS (3D planning).
In the fourth section, underneath “Exchange Somas”, is the query for information exchange with Somas’ application, for control valves and instruments calculation.
At the fifth area, underneath “Working queries”, are the queries used for specific applications.
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At the last area, underneath “design”, are the queries used by Design departments to work on functional descriptions.
1.4.6
Opening Windows Explorer in Comos In the Plant, the Windows Explorer can be opened in the "Tools" object using the context menu. As a standard, the K:-drive is suggested, but it is also possible to choose the other drives. This feature is only possible in the "Tools" object.
Under “Tools” you find different queries for different application cases. In general, you should always try to for internal use
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use the standard queries offered under Extra → Query. If you want to save or modify a query, then it should be saved under your own username.
1.5 Project settings Here you find all settings that apply to the complete project and are valid for all users. Not all settings should be made in the Project settings, since these settings are inherited to lower levels until a manual interruption is made.
The following options can only be processed, if the rights needed for them are released. These rights are separately assigned for each project by the responsible persons. 1.5.1
General
Under "General settings", the name of the project, the descriptions and the type are defined. Name: is created using the first letter of the codeword and a sequence number. Description: is the codeword from S4P Description 2: this field must be filled with S4P Order number and the date of creation of the project on Comos. Description 3: this field must be filled with the shortname of the Comos contact person.
Under Type, the project type is defined.
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1.5.2
Links
Here, system links are defined, for example, which base data project is accessed. Attention: The old VPP projects are connected to a SO2 base project. 1.5.3
Options
Under Options, the system settings for the project are made, which should only be set by key players / key users and the IT support team. Revision options In the "Revision options" tab page, the revision clouds for the project can be activated and de-activated. Before a revision operation, it should be checked briefly whether the PlosSys printer is actually selected. It can be happen that you must edit the entry manual.
As default, the checkmark should be activated at item (1) under Monitoring, and a checkmark at the option "Revision label editable during complete revision operation" under Settings. 1.5.4
Languages
Here, you can define the language of the project, but not the language of the program interface.
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Checkbox "Support languages": If this checkbox is not activated, the user cannot change the language. No languages are displayed, either.
Checkbox "The first existing text will be…": Would be the English text in this example. Current
The user parameters for this session can thus be overriden. If Comos is closed and re-opened, the user defaults are restored. It can be changed by you.
User defaults
Overriding of project parameters. Permanently switches over language for this user. It can be changed by you.
Project
All working stations see the database texts of this project in this language first. The project language is defined when the project is set up and can be changed later on only with special rights.
Primary
The primary language is the language specifying the validity of entries in all other languages. If an entry in the primary language is changed, all former translations of this entry into other languages are regarded as invalid. It is possible to switch the primary language also only for one project; the primary language can only be changed with administrator rights.
1.5.5
Cases
The enduser should not make any changes here. 1.5.6
Full text index
The enduser should not make any changes here.
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1.5.7
Title block entries
Under the chapter "Title block entries", only the following attributes are filled in; all other attributes should not be filled in on this level, since there is a risk that wrong information or information not relevant for all areas is inherited.
Sales order: The S4P sales order is entered. Button „Assign sales order“: Using this button, the sales order can be uploaded from S4P. For exact instructions, also refer to the Tool Concept "Comos S4P Interface". Codeword: Entered automatically after transfer from S4P.
Alias name at reference document: The reference documents have an alias name. Reference doc. contains name of the doc.: The document name is the string before the "." For the document FUP01.001, the document name would be FUP01. Since this designation does not have any use for the customer in many projects, it is possible to switch it off in the reference document with this setting. Shorten PIC: Currently not functioning FG-No.: Function group number should not be entered in the projet settings. Display revision mark: If this attribute is set to "Yes", the revision cloud is displayed on the documents. Short references: Currently not functioning. PID standard: At present, you can choose between DIN and SSG standard. Should be set in the project settings, since it is relevant for the graphical shape of the symbols on the PID.
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1.5.8
Settings
Use shortened DIC: If this checkbox is activated, all DICs between a PIC and a cable name are hidden. This means that if the default name of a cable is =P00M1FP04BS01K21-HV01-W111, it would be named =P00M1FP04BS01K21- W111 after selecting the checkbox. List of devices: If "Yes" is selected, a device list is displayed on the circuit diagram; default value is "Yes". Safety marking in documents: If this attribute is set to "Yes", all devices on the drawings are additionally marked with "_SRP" on the DIC. Must be updated on the drawing again, if necessary. → Only used for existing projects. Customer logo: Here, the customer's logo can be uploaded, for display on the drawings. Voith logo: Here, the Voith logo for the various drawing types is stored.
Titlerows - alias and VP Here, the levels are defined which are to be displayed under structure texts 1 and 2. This project-wide default value can be varied in the VP PIC on the plant objects of the first three levels; all other levels cannot be defined. The levels can be defined using drag & drop, as usual.
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Reference over documentation gaps: Description according to VPT ID: The description is set up based on the VP tree even if there is an alias tree. Description according to customer's ID: The description is set up based on the alias tree. If the alias item of the customer's ID does not have a description text of its own, the loop text from the VPT ID is displayed based on the checkmarks. A description text of the alias item always has priority. Message box when opened: If this flag is set, the MsgBox beside is shown when Comos is started. Subject number table: Here, the path of ID.txt is shown, which is a table in the background writing the defined material number into the attribute "Material Number" based on an order number and an orderer. Price list: Here, the path of preis.txt is indicated. Preis.txt is used by Application Engineering of VPAut Heidenheim. 1.5.9
Project data
Under project data, the following attributes should be filled in. All other attributes may only be filled in on the levels where it is reasonable. The customer address, as well as the machine number and the year of manufacture of the machine, should be entered into the project settings, since these attributes are valid for the entire project.
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1.5.10 Version settings The enduser should not make any changes here. All modifications on that chapter tab will be done by system admistrator or users which are responsible or have created the project.
Version SAP chapter: This attribute is set to which chapter S4P card should be used. In version 0 this definition is the timestamp, it may no longer be used and is only for older projects. Version 1means use the old SAP chapter tab, version 2 means to use the new one. Version drawingheader: Here is the version given by which drawing header is in use; 0 = old version, 1 = new version.
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1.6 Objects In Comos developer language, all components are objects. At Voith Paper, objects are in most cases devices, clamps and terminal strips, cables, accessories and elements. These objects shall be explained in more detail in the following chapter. Basically, it can be said that all these objects can be procured using S4P later on. 1.6.1
Devices
In Comos, devices are marked with the following symbol → and belong to class "D - devices". The Device object has several Voith-specific tab pages arranged underneath the Attributes tab page.
The tab pages "General", "Elements" and "Connectors" are pre-defined by Comos. The tab pages shall be explained in greater detail in the following. 1.6.1.1
General
Here, the base object is defined. If this field is empty, the object has not got any assignment to the master database SO1, which is an error, and you cannot save the object. If you create a new object, this field is always empty and must be provided with a base data indicator. Use the drag & drop function for assignment to a base object. 1.6.1.2
Attributes
1.6.1.2.1 Technical data Since there are different demands for each group of devices, the "Technical data" tab page may look different for each group. Based on the example of a toggle switch, the most important issues will be explained.
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Ordering data Manufacturer: Here, the manufacturer of the device is entered. In most cases, he is pre-defined by the base object. This attribute is relevant for the S4P interface. Series: The manufacturer's series of the device, pre-defined by the base object in most cases. Order number: The order number of the device, pre-defined by the base object for @0 devices; for a @1 device, it adapts due to the changes in execution. If the order number is known, it can be chosen directly in the dropdown menu. If you choose the variant to adapt the execution directly through the order number, the flag must be set in the checkbox behind it.
The order number and the manufacturer are the information that is compared with S4P in class Z06_manufacture. Type: Type of device, pre-defined by the base object in most cases. Id.-number: Currently not used at VP. Place of location: Here, a location filter can be set, which does not have any effect on drawings or lists. All other attributes in these tab pages are device-dependent and are used to clearly specify the device. 1.6.1.2.2
Logistics
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Voith site: Here, the responsible location is entered to achieve uniqueness in combination with the orderer. Orderer: The orderer of the device or object; the responsible technical department is entered here. Orderer of installation: Whoever orders the installation and/or is responsible for it. Checkbox Provided by supplier: This checkbox allows the user to identify the component, this is from a subcontractor. The checkbox is mirrored on the SAP card. At this point in regard to the VP, it is a threshold for the definition of assists, purchased parts that can fall below a certain limit cannot be marked as provided by supplier.
SAP-data chapter card
The gray fields next to Orderer and Orderer of installation are entered with “C” for end customer or “V” for Voith Paper, according to the selection and later serves as filter. Preferred supplier: Here, the preferred supplier can be entered. For some components, it makes sense to pass this information on to Purchasing. Voith dnr for suppliers dwg: In this attribute, the Voith drawing numbers for control panel housing are defined, since they are not mapped with a standard manufacturing drawing. Package:
Yes → regarded as part of a structural component, the structural component is the upperlevel device. No → The device is not part of the structural component and is to be regarded as purchased part 104 in S4P.
Checkbox "Output to: cost spec." : Currently used by Application Engineering. Not relevant for order processing.
Assembly: This entry is relevant for logistical control. External installation → will be installed during start-up Internal installation → Installation on the premises Installed at unit → Component is pre-assembled by the sub-supplier Internal / External → The component is pre-assembled for a FAT, then dis-assembled again for dispatch and installed on site. None → Devices that are already available, no procurement by Voith.
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Assembly place: The place where the device is installed. Here, only a rough differentiation is made, e.g. basement, floor, framing, FS, etc. Mount place: Here, the coordinates (column number) from the arrangement drawing are entered, e.g. 8m DE 4-5. This information is important for later processing in 3D building planning, but also for service and maintenance areas. Display in drawing: Effect exclusively on drawing types H&P; used to display FS and DS on drawings. 1.6.1.2.3 Process data (only for objects of process and plant engineering) The process data always interact with the device request of the relevant device of the process, in this example with the request of the pump.
Medium: Here you can choose the current medium which is in the pipe, for example steam, gas, water, oil and so on. Medium code: Here you can choose some subsection if necessary. Quality of medium: Here you can specify the quality of medium in %, if necessary. It is in use in the most cases by FES wastewater treatment technique.
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1.6.1.2.4
S4P data
Activ. status: Here, it is shown whether the "SAP data" tab page is activated or whether the interface is operated using the four old tab pages. Master: Here, a master can be assigned to the object. A master is a template in this case. All S4P-relevant data are taken over from the template. Sales order: The S4P sales order is entered. Button „Assign sales order“: Using this button, the sales order can be uploaded from S4P. For exact instructions, also refer to the Tool Concept "Comos S4P Interface". Cust. order item: Here, you can choose the customer order item of the order. The data are uploaded from S4P when loading the sales order. Plant no.: Entry of the plant which is responsible for the object from S4P view (2013 VPAut HDH). Plant desc.: Here, the plant entered under plant no. is written out in full. Assembly structure material nb.: Here, the current material BOM number is displayed, either a neutral product structure or the value of the owner of the object. Product structure: Assignment from the neutral product structure to this attribute (last level of sales view, BOM usage "5"). Description: Output of description of product structure node. Modification no.: Here, a modification number can be entered, which has been created beforehand in S4P as A3 notification; necessary for modifying BOMs already released in S4P. Check IN: If this checkbox is activated, this level / position is no longer affected by inheritance, which means that the level / position is frozen in the attributes "Sales order"and "Cust. order item". As soon as an object has been transferred to S4P, CheckIN is activated automatically so that it cannot be changed anymore. BOM material No.: Material number of BOM is either read out or inherited. BOM edge: Here, the complete BOM edge from the structural component onwards is displayed, generated by for internal use
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the system itself.
Item material no.: Item in BOM, entered after transfer to S4P. Bom position: Item in BOM, could be entered manually here and synchronized with S4P through material matching. Quantity: Quantity of object. Quantity 1 is entered as default value. If the quantity is larger than 1, the EC&I indicator can no longer be relevant. This is queried during copying. EC&I relevant: The default value is "to be defined". Before transfer to S4P, status "0 - no indicator required" or "1 - indicator required" must be set. If the value is set to 1, only quantity 1 can be transferred. With status 0, the value can be larger than 1, however, no codes (PIC, LIC, DIC) are written into the Z table to S4P. Take mat. no. from SAP: Search for the material number in S4P. Assign item: You have to drag the BOM item number selected in Q29 to this field to achieve an assignment of Comos to S4P. A prerequisite is that the material number coincides. If you do not have any entries in the attributes "Manufacturer" and "Order number", you can get them from S4P. To do so, you have to enter "SAP" in the field "Item material no." before assignment
Button "Create BOM position": With this button, you can create this object directly as a BOM item in S4P. It is automatically arranged at the end of the BOM. Button "Delete BOM position": With this button, you can delete BOM items in S4P, as long as the BOM has not been released. Spare part recommend: Recommended quantity of spare parts Spare part code: E1, E2, …. Procurement identifier: The procurement identifier is set at this attribute, but can also be set using query Q29.
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Coating code: Can be set here, or in query Q29. Checkbox “Manufacturing rel.”: Set by default Checkbox “Acknowledge - requirement not necessary”: Not set by default. For further information, refer to S4P Tool Concept - Bills of Material.
In the "Status" section, the events of the interface are recorded. In the "Status" window, all material masters are displayed, if you get the result "Multiple found" for a search of material masters in S4P. By choosing the selection and "Yes", you can choose the correct material master. For devices which have the possibility of predefined calibration values, additional settings are possible (CR288 as keyword).
With these check boxes you can decide whether the calibration data and / or the bus date to be transferred to S4P. Then the possibility is given to transfer this data to the puchasing request.
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1.6.1.2.5
Document administration C&I
This chapter tab is at each object (devices / loops / base locations / signals) available. At the example above it is a device, you see it that the flag at total device list is set as a default. These default settings are always prepared from the Comos system at the base objects, but it can be changed by you at every time. All new Excel sheets are checking that chapter tab and only fill in the list which is set, you can also edit the flags at the respective edit query. 1.6.1.2.6 Installation data / 3D These two tab pages are used for drawing type "Manufacturing drawing". At present, these attributes are only relevant for the system, although the user should check the dimensions of the devices here, if anything is incorrect in the manufacturing drawing.
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1.6.1.2.7 Safety The "Safety" tab page shows whether this device is relevant for safety of not.
The safety relevancy of the loop is defined by the signal and not by the device, which means that the value is inherited from the signal through the device request. This information is shown in the device list.
For detailed information on the subject Validation and Safety please contact Mr Wolfgang Klötzbücher, he is the responsible for this subject. 1.6.1.2.8 System info In the "System info" tab page, the information is defined of how the object behaves in the relevant drawing types. General EC&I information: The consecutive number for the desk drawing is entered under "Position". Only when an entry has been made here, the positions are displayed in the legend Further possible display.
General R&I information:
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Measurand: Entry of measurement dimensions, such as e.g. density / pressure / moisture / etc. Checkbox “Multiple use”: If this box is activated, the object can be placed more than once in a diagram and the MsgBox does not appear to ask whether you really want to do this. Checkbox “Input signal at the top”: Currently not used at VP. Distance: Currently not used at VP.
Pipe cut mode: As soon as the inside diameter is changed in an object (e.g. reductions), the component must be section-forming. Components that cannot cause a change of inside diameter (eg. fittings) always form segments. Components such as e.g. pumps form a pipeline, i.e. a complete new pipeline position is generated. Display in circuit diagrams (SLP) Signal text SLP: Yes/No whether the signal name that is positioned underneath the device request should be displayed in the circuit diagram. Adj. value: Yes/No whether the setting value that is set in the device request should be displayed in the circuit diagram. Mount place: Yes/No whether the location that is set on the "Logistics processing data" tab page should be displayed in the circuit diagram.
MOKZ display: No longer used. Display in device list: Whether the order data of the object should be displayed in the legend of the circuit diagram.
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Display in arrangement drawings (LGP) Symbol type LGP: Here, display of the object in the arrangement drawing is pre-defined. Signal text LGP: Yes/No whether the signal name that is positioned underneath the device request should be displayed in the arrangement drawing. Loop text LGP: Yes/No whether the loop text that is set in the loop data on loop level should be displayed in the arrangement drawing.
DIC position: Information of where the DIC should be positioned in the LGP (top / bottom / left / right). Assembly place: Yes/No whether the assembly place that is set on the "Logistics processing data" tab page should be displayed in the circuit diagram. Mount place: Yes/No whether the mount place set on the "Logistics processing data" tab page should be displayed in the circuit diagram. MOKZ display: No longer used. Display in overview plans (ELH100) This section is explained under "Device requests", since only there, the data can be maintained.
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1.6.1.2.9
System info - R&I (only for objects of process and plant engineering)
PID STANDARD: R&I Color id.: With this attribute, different color layers can be defined for objects / process steps to allow easier separation of e.g. different pressure stages. Will be defined at the start of the project. Symbol type R&I: Here, the graphical shape can be defined or changed. Symbol label: Here, the label could be changed; label LBL07 is pre-defined. The label is responsible for the alignment and content of the lettering of the object in the diagram. Display diameter: Yes / No, attribute for displaying the nominal width in the diagram for internal use
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xClass: Used to divide objects into classes which then serve as filter tool in queries. To do so, you should observe the following rules: xClass = → EC&I position xClass = → Pipeline position xClass = and → Mechanical position (equipment) Document use Here, it can be selected with a Yes/No field, whether the object should be displayed in the corresponding list or not. The grey fields are pre-defined by the base object, so that they cannot be changed. This means in this example that a selection is only possible for the pump list and the agitator list. 1.6.1.2.10 Addressing (only for objects with an I/O level) The "Addressing" tab page is only available for devices with an I/O level.
Prefix:
Here, you can choose for an input card between E (Eingang) or I (input) to change the prefix. For an output card, you can choose between A (Ausgang) or Q (Output). As default, the English notation is selectec with I/Q.
Start address:
Here, the starting point of the address range is entered, i.e. the number before the dot.
"Calculate" button: If you activate this button, the addresses of the card are re-calculated immediately on the basis of the attributes "Prefix" and "Start address". 1.6.1.3 Elements Under the "Elements" tab page, you can find a list of all objects (elements / accessories / etc.). Elements belong to class "A - accessories". The pink objects can be selected directly.
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1.6.1.4
Connectors
In this tab page, the connections of the object are displayed. They can be connected directly with other connections. Bulk processing is also possible. 1.6.2
Terminal strips
In Comos, terminal strips are marked with the following symbol → and belong to sub-class “S - terminal strips”. Here, only the tab pages deviating from the tab pages of the devices will be explained. 1.6.2.1 Elements tab page On the Elements tab page, single strips or several strips can be created.
This is done as follows within the tab page:
Create → One strip of the selected type is created. Create N… → Several strips of this type are created. The strips are arranged in the order in which they have been created, which means that here, you can influence the setup of the terminal strip.
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The order of the strips is defined by their names. The strip number can be found in the "Label" attribute. 1.6.2.2
Modifying Name and Label
The tool Extra → Detail → Modification of Name/Label → Label can be used to re-arrange the strips of a terminal strip. Definition of a start object
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Please press the search glasses
Enter the modifications which you want to change Here at that example will be changed at first the Name of the strips from X001-X009 to X031-X039 and than also the label of the strips to 031-039. Important: Do not change name and label in one step, you can get a mistake.
Here you choose if you want to change name or label. Here you enter the start counter, for example X031. With \x you predefine that the x at the name will not change. With you define the numbers of digits, that mean if you want three digits after the x you must enter the figure 9 three times.
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Then you must mark the lines which you want to change and press the arrow button.
Now all strips are renamed, but not the label. You can modify the labels on the same way with the same logic, only without the x.
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1.6.2.3 Strip tab page On the "Strip" tab page, the "wiring" of the individual devices / terminals can now be done, as well as assignment of cables to the terminal strip.
Cable
Connection coming from the source
Wiring is always done on the same basis - the connection coming from the source is displayed left of the strip and the connection leading to the target is shown on the right. 1.6.2.4 Terminal strip designation The terminal strip designation consists of: a.) Location identification code LIC of the location, letter “X” as DIC of the terminal strip and two-digit number according to table. b.) Plant identification code PIC, letter “X” as DIC of the terminal strip and a two-digit number according to table. DIC “X” and two digits as supplement to the location/plant identification code. The 1st digit specifies the type of installation location, the 2nd digit specifies the type of signal. 1st digit: X0 → Power supply - cabinet X1 → I/O cabinet X2 → Operating unit X3 → Hydraulic and pneumatic cabinet X4 → Terminal box X5 → Solenoid valve distributor box X6 → Other instrument boxes X9 → Distribution boxes 2nd digit: 0 → Power supply, 3-phase, network 1 → Power supply > 50 V, 1-phase, network 2 → Power supply 50 V 5 → Pneumatic signals for internal use
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6 → Binary signals < 50 V 8 → Analogue signals 9 → Other signals If several terminal strips of the same key are in one location: In terminal boxes: the DIC of the terminal strip is extended by a dot and a consecutive number. e.g. X46.1, X46.2 etc.
in I/O cabinets: the DIC of the terminal strip is extended by an underline and type of signals or voltage level.
e.g.: X16_04DI Strip for DI card in slot 4 X16_05DO Strip for DO card in slot 5 X13_230V Strip for field instruments power supply 230VAC 1.6.2.5
Connect devices
With this function you can easily link / connect different terminal strips or other devices. At the example below is the functionality with two terminal boxes.
You can find the button of the function at the task bar or under Extra → Detail → Connect devices
At the two windows, just place the objects using Drag & Drop.
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Now you can assign the connections in the usual way with Drag & Drop. 1.6.3
Signals
In Comos, signals are marked with the following symbol → Signals are always at a device request the context menu.
and belong to class "S - signals".
to create signals from a device requirements, you may do so using
Please not that not all signal types are offered in every device request, but only the ones predefined by the system. At this point, only the tab pages deviating from the ones of the devices will be explained. 1.6.3.1
Attributes / IEC 1131
Logical data
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The fields marked in blue are displayed in the I/O list. Signal short name: Signal short text. Signal type: Pre-defined by the base object. Kind of operand: Pre-defined by the base object. Operand – data type: Pre-defined by the base object. Dummy address: Currently not used at Voith Paper. Prefix: Here, it is entered whether the signal belongs to a CPU or not. Number: Number of CPU. CPU: Calculated value from the attributes "Prefix" and "Number", displayed in the functional diagram, inherited by the functional node. Checkbox „Indicate X-ref“: If this checkbox is activated, cross references on the functional diagram are written out on output side and are not only displayed as number X. Button „Take over values“: If you activate this button, you take over the values from the base object. Physical data
The fields marked in blue are displayed in the I/O list. Operation: NC or NO contact Connection: Type of connection (wire or bus) Signal form: Form of signal (permanent signal or pulse) Signal level: Electrical standard size of signal, e.g. 4 – 20 mA or 12VDC Signal type: Pre-defined by the base object. Working range: Inherited by the device request, but can also be changed here.
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Supply: Here, the following attributes can be selected: Passive / Active / Potential-free Passive: Means that the connected device is passive and supplied by the control system of the input card. Aktive: Means that the connected device is active, has an auxiliary power supply of its own and is not supplied by the control system. Potential-free: Refers to the design of the switch contacts of the connected device. 1.6.3.2 Safety On the "Safety" tab page, an entry is made of as to whether the device is safety-relevant or not.
The fields marked in blue are displayed in the I/O list. A newly created signal will always have the value "n.d." (not defined). At the end of a project, no signal must have the value "n.d", since all signals must be defined by then. 1.6.3.3
Signal names at Voith Paper
Hardware signals (@S|A1|S01 - S04): Signal name Binary inputs Binary outputs Analogue inputs Analogue outputs
Type S01 S03 S02 S04
Address range I01 - I49 Q01 - Q99 I51 - I99 Q51 - Q99
Type S05 S05 S07 S06 S06 S08 S08 S06 S09 S10
Address range PB01 - PB49 S01 - S49 V01 - V99 D01 - D49 T01 - T49 D51 - D99 T51 - T99 DA01 - DA49 CM001 - CM999 CR001 - CR999
Software signals (@S|A1|S05 - S08): Signal name Binary touchpanel button Binary touchpanel switch Analogue touchpanel input Binary touchpanel displays Binary trend displays Analogue touchpanel displays Analogue trend displays Touchpanel displays - alarm 1*) Binary communication flag Analogue communication register 2*) 1*) 2*)
Outputs of alarm modules are connected to a digital output signal Division of areas see below.
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Global signals (@S|A1|S09 - S10): Signal name Binary flag on functional diagram 1*) Numerical register on functional diagram 1*) 1*)
Type S09 S10
Address range xxx-M001 - xxx-M999 xxx-R001 - xxx-R999
xxx corresponds to page number of functional diagram
Communication of Comos and PCS7 Incoming flag signals (same division applies to CR...): Section from stock preparation system
CPU number 4 CPUs
Address range CM001 - CM100
from process part 1 from process part 2 from process part 3
CPU11 CPU12 CPU13
CM101 - CM120 CM121 - CM140 CM141 - CM160
from QCS
from CPU 50
CM201 - CM250
from PM wet part from PM dryer section from calender from reel
CPU21 CPU23 CPU24 CPU25
CM251 - CM300 CM351 - CM400 CM401 - CM450 CM451 - CM500
from coater section 1 from coater section 2 from coater section 3 from coater section 4 from coater section 5 from coater section 6
CPU31 CPU32 CPU33 CPU34 CPU35 CPU36
CM501 - CM520 CM521 - CM540 CM541 - CM560 CM561 - CM580 CM581 - CM600 CM601 - CM620
from rereeler from winder from wrapping & transport from drive from emergency stop
CPU28
CM621 - CM640 CM641 - CM660 CM661 - CM680 CM701 - CM750 CM801 - CM850
CPU95 CPU99
Outgoing flag signals (same division applies to CR...): Section to general, all signals 1.6.4
CPU number all
Address range CM851 - CM999
Cable
In Comos, cables are marked with the following symbol → and belong to sub-class "C - cable". Here, only the tab pages deviating from the tab pages of the devices will be explained.
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1.6.4.1 Attributes / technical data The "Technical Data" tab page is always the same for a cable.
Manufacturer: Manufacturer of cable (important for pre-assembled cable because of query at S4P interface). Order number: Order number of cable (important for pre-assembled cable because of query at S4P interface). Series: Series of cable, if available Type: Here, the cable type is selected in case of a non-harmonized cable. Harmonized: Here, it is decided whether the normal or the harmonized cable type is displayed in the lists (terminal diagram and cable list). Type, harmonized: Here, the cable type is selected, exclusively the harmonized cable type. Type, total: The calculated result displayed in the lists (terminal diagram and cable list). "Type, total" is calculated from the attributes: "Type / number of leads / cross section" for non-harmonized cable types. For harmonized cable types, the value is calculated from the attributes "Type harmonized / number of leads / cross section". Id. number: Currently not used at VP. Place of location: Currently not used, since no query in lists for cables.
Cable length: Only entered if the installation is Voith Paper's responsibility or if installation is part of the scope of supply. Core number: Inherited just as the labeling of cores from the base object. Diameter: The outside diameter of the cable is entered in mm. Wire gauge: Can be changed by the user.
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Source: Here, the source of the cable can be entered manually. As soon as the cable (1st core) is connected to an object, the calculated value is entered into the cable list. Target: Here, the target of the cable can be entered manually. As soon as the cable (1st core) is connected to an object, the calculated value is entered into the cable list. The trickiest thing about the cable list is the clean presentation of source and target of the cable, which is why the following definition is made: "Cables are always created underneath the target. At Voith Paper, the source is always the I/O cabinet and the last target is always the sensor or actuator." Examples for this procedure can be found under CAE Methods for Voith Paper (separate manual).
Protection class: Here, the protection category of the cable can be defined. Stdrd: Can be entered here, if any. 1.6.4.2 "Cores" tab page In this tab page, you can connect the cable to the individual connections.
From → Always the source of the cable at Voith Paper To → Always the target of the cable at Voith Paper 1.6.4.3 Cable numbers The cable numbers in the Voith Paper Electrical Documentation are assigned as follows:
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Cable number -W001 -W002 -W003 -W004 -W005 -W006 -W007 -W008 -W009 -W010 -W011 bis -W080 -W081 bis -W110 -W111 bis –W200 -W201 bis -W250 -W251 bis -W260 -W261 bis -W270 -W271 bis -W299
Function Motor cable / feeder cable Motor cable / feeder cable Brake Temperature control On-site switch Binary signals from / to MCC - PLC cabinet Binary signals from / to MCC - PLC cabinet Analogue signals from / to MCC -PLC cabinet Analogue signals from / to MCC -PLC cabinet Device cables Bus, LWL, patch and ethernet cables Main cable from terminal boxes to I/O level Hose cable Potential compensation cable Technical potential Free use
1.6.4.4 Calculation of source and target by a cable Should allow this new technology we do not "free hand text " more in the list have cable and each cable has the a defined goal or source. It is also ensured that the current status is always transmitted to the cable list or is shown on the chapter card. This query can be found at the Extra menu, under Edit queries. The first step is to start the query like all others, by defining the start object of your search. When you achieve the desired search result, you must run the script with the Run button.
After executing the script, a message box will appear, in which you must select whether you want to perform a complete check or only for cables with no source ↔ destination assignment. After successful execution of the query, the source column should be filled out completely. If not, check if the cable is not connected; in this case a manual assignment is also possible. With this procedure, the left way of entering source / destination is no longer available. The attribute “Source” can also be assigned by Drag & Drop, then you can describe sources that might not be included in Voith Paper delivery.
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Choose 1 or 2 and execute with the OK button. Attention: As already mentioned, only the new sources are checked, as the targets are defined by the owner of the cable. Manual entries in old attributes are not checked. At this point it is even more important that the cable is always placed under the destination, since it serves as calculation basis. 1.6.5
Elements
The object "Element" has the same tab pages as a device, except that it can never stand alone. An element is always positioned underneath a device and represents a component of the device which can be placed separately on a drawing type or which is required separately out of ordering reasons. Elements belong to class "E - Elements". It is generally important to ensure that the elements which must be ordered separately from a manufacturer has the chapter Technical data and the attributes that need to be processed. If you have elements that are missing these tab pages, please report this to the system administrator. 1.6.6
Accessories Accessories are objects which are basically equal to elements, but in most cases, they also have additional functions.
Accessories - Name plate
Name plates are available in many different variants, such as a name plate under a cable or as a name plate under a control switch. Some of these types also have a graphical shape, others have the only purpose to display an evaluation in a report. Accessories - Remark field
Besides the "System info" tab page, this object also has the "Remark" tab page.
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This object basically is what the tab plate says - it is a remark field displayed in the list positioned underneath this object. This means that a REM01 (Comos name) underneath a signal is evaluated in the signal list. The same applies to a REM01 object underneath a control loop which is evaluated in the loop list.
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1.7 Device requests Device requests are objects positioned as requests underneath the functional node in the Plant. Device requests are located in the Plant and serve as an aid or request for detail engineering in the area of basic engineering. Device requests are of a general nature; they are completely independent of the manufacturer, as can be seen in the picture on the left. In device requests, the first values are defined, such as e.g. process data of the device, which are relevant for later handling. The interaction of the individual device requirement is explained in more details in the section of Processing Methodology.
Device requests are divided in four tab pages:
Process data:
Medium: Here you must enter the medium type, when available. This value is later compared to the pipe in which the valve / instrument is located. Measuring range: Here you can enter the measuring range of the instrument; this value can be transferred to SAP if necessary.
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Here all the necessary data for the operation of the device can be entered. If you will also select the instrument by yourself, then these attributes shouldn’t be filled. The same is for the physical limits, they are only necessary when the Detail Engineering is done by third parties.
Overview plan
Bus No.: In this attribute, you can enter the bus no. of the card. If you activate the checkbox on the S4P tab page, this number can also be transferred to S4P. Profibus address: In this attribute, you can enter the Profibus address of the card. If you activate the checkbox on the S4P tab page, this address can also be transferred to S4P. Safety
The safety relevant is always inherited from the signal, so it shouldn’t be set nor changed at the device request.
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System info:
On the system info tab page you can make all necessary settings for display on the different types of diagramms. The device requests can be placed in the overview plan (OVW) and in the layouts (LGP). In the circuit diagrams it is possible to display the signal via implementation on the device.
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2 Plant Tab page for Plant.
2.1 Plant structure The plant structure at Voith Paper is a functional view on the product. The plant structure is displayed with the plant identification code, which consists of 16 digits and 7 levels.
The plant identification code is selected through the context menu, starting with main node „VP PIC Voith code according to VN 1900”.
The remaining tree must be selected through the context menu, down to the 7th level, which corresponds to the loop.
Loop
From sub-range area to the loop the plant structure will be displayed with another icon.
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2.1.1 2.1.1.1
Attributes S4P data
Activ. status: Here, it is shown whether the "SAP data" tab page is activated or whether the interface is operated using the four old tab pages. Master: Here, a master can be assigned to the object. A master is a template in this case. All S4P-relevant data are taken over from the template. Sales order: The S4P sales order is entered. Button „Assign sales order“: Using this button, the sales order can be uploaded from S4P. For exact instructions, also refer to the Tool Concept "Comos S4P Interface". Cust. order item: Here, you can choose the customer order item of the order. The data are uploaded from S4P when loading the sales order. Plant no.: Entry of the plant which is responsible for the object from S4P view (2013 VPAut HDH). Plant desc.: Here, the plant entered under plant no. is written out in full. Assembly structure material nb.: Here, the current material BOM number is displayed, either a neutral product structure or the value of the owner of the object. Product structure: Assignment from the neutral product structure to this attributes (last level of sales view, BOM usage "5"). Description: Output of description of product structure node. Modification no.: Here, a modification number can be entered, which has been created beforehand in S4P as A3 notification; necessary for modifying BOMs already released in S4P. Check IN: If this checkbox is activated, this level / position is no longer affected by inheritance, which means that the level / position is frozen in the attributes "Sales order"and "Cust. order item". As soon as an object has been transferred to S4P, CheckIN is activated automatically so that it cannot be changed anymore. for internal use
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BOM material No.: Material number of BOM is either read out or inherited. BOM edge: Here, the complete BOM edge from the structural component onwards is displayed, generated by the system itself. 2.1.1.2
Loop data
Description Checkbox „Do not assemble“: The description of this level is not considered in the text of the loop. Structure text 1: Text which is shown in the first line on the documents. Structure text 2: Text which is shown in the second line on the documents → is displayed in documents which are located in the plant area, e. g. Circuit diagrams. FD data
Department: In this attribute, the technical department responsible for the section is entered. The attribute is inherited to lower levels. This inheritance is only interrupted if the user makes a manual change on a lower level.
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2.1.1.3
Settings
Title rows Here, the levels are defined to be displayed under structure texts 1 and 2. Description Under "Description", it is defined which texts on the levels should be displayed in the documents. Here, it is possible to set up texts according to Voith ID or according to customer's ID. 2.1.1.4
Safety In the Plant tree, this function is not relevant.
2.2 Loops (EC&I / Mechanical / Pipeline) At present, there are three different loops at Voith Paper which are collected in different Excel lists. Electrical control loop The H&P nodes, the functions, circuit diagrams and devices assignable to this EC&I loop control-wise are positioned underneath the electrical loops. Circuit diagrams and devices always receive a location indicator.
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Mechanical control loop Under the mechanical loop are the components which are to be functionally assigned to this loop, e. g. mechanical equipments such as pumps, fans, agitators, tanks, etc. Motors that drive the mechanical equipments must be placed under an electrical control loop, with its control loop. Pipeline node All pipelines which are placed on diagrams later on are positioned underneath this node. It is possible that all three types of loops are placed several times under a sub-plant node. 2.2.1 2.2.1.1
Attributes Logistics
Voith site: Here, the responsible location is entered to achieve uniqueness in combination with the orderer. Orderer: The orderer of the device or object; the responsible technical department is entered here. Orderer of installation: Whoever orders the installation and/or is responsible for it. Provided by supplier: This checkbox allows the user to identify the component, this is from a subcontractor. The checkbox is mirrored on the SAP card. At this point in regard to the VP, it is a threshold for the definition of assists, purchased parts that can fall below a certain limit with the Lieferantenbeistellung be marked. The grey fields behind "Orderer" and "Orderer of installation" are filled with C for customer and V for Voith Paper based on the selection and serve as filter later on. Preferred supplier: Here, the preferred supplier can be entered. For some components, it makes sense to pass this information on to Purchasing. Voith dnr for suppliers' dwg: In this attribute, the Voith drawing numbers for control panel housing are defined, since they are not mapped with a standard manufacturing drawing.
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package:
Yes → regarded as part of a structural component, the structural component is the upperlevel device. No → The device is not part of the structural component and is to be regarded as purchased part 104 in S4P.
Checkbox "Output to: cost spec." : Currently used by Application Engineering. Not relevant for order processing.
Assembly: This entry is relevant for logistical control. External installation → will be installed during start-up Internal installation → Installation on the premises Installed at unit → Component is pre-assembled by the sub-supplier Internal / External → The component is pre-assembled for a FAT, then dis-assembled again for dispatch and installed on site. None → Devices that are already available, no procurement by Voith. Assembly place: The place where the device is installed. Here, only a rough differentiation is made, e.g. basement, floor, framing, FS, etc. Mount place: Here, the coordinates (column number) from the arrangement drawing are entered, e.g. 8m DE 4-5 Display in drawing: Effect exclusively on drawing types H&P; used to display FS and DS on drawings. 2.2.1.2
SAP data
Activ. status: Here, it is shown whether the "SAP data" tab page is activated or whether the interface is operated using the four old tab pages.
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Master: Here, a master can be assigned to the object. A master is a template in this case. All S4P-relevant data are taken over from the template. Sales order: The S4P sales order is entered. Button „Assign sales order“: Using this button, the sales order can be uploaded from S4P. For exact instructions, also refer to the Tool Concept "Comos S4P Interface". Cust. order item: Here, you can choose the customer order item of the order. The data are uploaded from S4P when loading the sales order. Plant no.: Entry of the plant which is responsible for the object from S4P view (2013 VPAut HDH). Plant desc.: Here, the plant entered under plant no. is written out in full. Assembly structure material nb.: Here, the current material BOM number is displayed, either a neutral product structure or the value of the owner of the object. Product structure: Assignment from the neutral product structure to this attribute (last level of sales view, BOM usage "5"). Description: Output of description of product structure node. Modification no.: Here, a modification number can be entered, which has been created beforehand in S4P as A3 notification; necessary for modifying BOMs already released in S4P. Check IN: If this checkbox is activated, this level / position is no longer affected by inheritance, which means that the level / position is frozen in the attributes "Sales order"and "Cust. order item". As soon as an object has been transferred to S4P, CheckIN is activated automatically so that it cannot be changed anymore. BOM material No.: Material number of BOM is either read out or inherited. BOM edge: Here, the complete BOM edge from the structural component onwards is displayed, generated by the system itself.
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Item material no.: Item in BOM, entered after transfer to S4P. Bom position: Item in BOM, could be entered manually here and synchronized with S4P through material matching. Quantity: Quantity of object. Quantity 1 is entered as default value. If the quantity is larger than 1, the EC&I indicator can no longer be relevant. This is queried during copying. EC&I relevant: The default value is "to be defined". Before transfer to S4P, status "0 - no indicator required" or "1 - indicator required" must be set. If the value is set to 1, only quantity 1 can be transferred. With status 0, the value can be larger than 1, however, no codes (PIC,LIC,DIC) are written into the Z table to S4P. Take mat. no. from SAP: Search for the material number in S4P. Assign item: You have to drag the BOM item number selected in Q29 to this field to achieve an assignment of Comos to S4P. A prerequisite is that the material number coincides. If you do not have any entries in the attributes "Manufacturer " and "Order number", you can get them from S4P. To do so, you have to enter "SAP" in the field "Item material no." before assignment
Button "Create BOM position": With this button, you can create this object directly as a BOM item in S4P. It is automatically arranged at the end of the BOM. Button "Delete BOM position": With this button, you can delete BOM items in S4P, as long as the BOM has not been released. Spare part recommend: Recommended quantity of spare parts Spare part code: E1, E2, …. Procurement identifier: The procurement identifier is set at this attribute, but can also be set using query Q29. Coating code: Can be set here, or in query Q29. Checkbox „Manufacturing rel.“: Set by default Checkbox „Acknowledge - requirement not necessary“: Not set by default. For further information, refer to S4P Tool Concept - Bills of Material.
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2.2.1.3
Loop data
Structure text 1: Text which is shown in the first line on the documents. Structure text 2: Text which is shown in the second line on the documents. Loop text: Text which is shown in the third line on the documents. This text is composed of checkboxes which display the 7 levels of the Plant structure. Short text: Short text of the loop, max. 24 characters. Maintained manually. Short text total
"FD data" are data that are relevant for functional descriptions. Department: In this attribute, the technical department responsible for the section is entered. The attribute is inherited to lower levels. This inheritance is only interrupted if the user makes a manual change on a lower level. FC number: The contents of this chosen template are transferred to the document in the loop. Thus, you can use a template if you have control loops often having the same functional description. Checkbox „Use template“: The functional description entered in attribute "FC number" is to be used. This means that all updates are changed accordingly. As long as this checkbox is activated, the information is taken from the template every time the document is opened.
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Mech. Equiq.No.: Mechanical equipment number. Reference to the P&ID where this loop is used. P&ID schema: Reference to the P&ID where this loop is used is entered manually. 2.2.1.4
Safety
Safety-relevant: This entry is inherited from the signal to the loop through the device request. As soon as a signal in this loop is safety-relevant, the loop is also safety-relevant. Please note, however, that the "Safety-relevant" attribute is not re-set automatically, if somebody should delete all signals in the control loop. PL: Performance Level, entered by the engineer in the "Technical Information" Word file, and from there, it is transferred automatically to the tab page when the document is opened, saved and closed. Please note that the performance level is described by the small letters a, b, c and d. Category: Selected by Automation based on the performance level. Description: Described by the engineer in the "Technical Information" Word file, and from there, it is transferred automatically to the tab page when the document is opened, saved and closed.
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2.2.1.5
VP status
The VP Status is primarily intended to document an optimum cooperation between different departments / companies or locations. The VP Status is described in details in a separate TC. 2.2.2
Status
The tab page “Status” is no longer in use at Voith paper. Instead, the tab page “VP Status” should be used. 2.2.3
H&P node
A hydraulic/pneumatic node is always located underneath a control loop and is marked by the following symbols:
Hydraulic / pneumatic is used if the loop can be clearly allocated to one of the two areas. As soon as it is a mixed form, the "General node" is used. In the following, we only talk about H&P. This differentiation within a loop is used for structuring within the project to allow better and faster allocation for the user. Underneath this node, all devices and drawings of the H&P area are located. The devices are linked with a basic location; drawings do not receive a pointer to a location, deviating from the circuit diagrams. Devices that are to be placed on a H&P drawing must always come from group @0 or "Harmonized devices". Devices of group "Device base data" do not have all specifications and thus have different graphical shapes and even deviating functionalities. Attributes that have been entered in the "Logistics" tab page under Loop are not inherited to the H&P node; this information must be set anew. Underneath the H&P node, there are several folders for special tasks which will be explained in detail in the following.
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Documents The document folder is created under each H&P node and contains the control loop description and, if required, also a word document with "additional information".
The control loop description is the operation manual for this one function. There is the possibility to create a collector (control loop collection) in the Plant, which collects all control loop descriptions positioned underneath the collector. With this collector, it is possible to create a H&P operation manual with Comos for the complete project or also for parts of it. You can open the control loop description with a double-click and edit it in Word as usual. Here, you can see the collector for the project, located underneath =P07 in this example:
HP hydraulic/ pneumatic elements Underneath this folder, there are more folders, most of which are responsible for the graphical shapes of the various additional elements, serving for information purposes or for better display on the drawing. Allows simple display of an arrow in the HPD drawing T-piece if it is only required as a drawing help Used to display the outlet of e.g. an annular air piping
Display of water supply Display of air discharge for internal use
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Display of front side Display of drive side Using these symbols, you can place the folder on the drawing simply by using drag & drop. is used to provide lines / pipes with nominal widths or diameters on the plans.
For each line / pipe, an object must be created.
Display on the drawing The diameter or nominal width is entered or selected in the properties of the object.
The objects are placed using drag&drop. Please note that the Comos connection and the pipeline object are not linked with each other. This folder is responsible for displaying the "settings" on the H&P drawing.
These settings are relevant for the coils and serve as a basis for the functional diagrams for the basic EC&I engineer. To generate this table, you have to open the properties of the table and change to the "Layout" tab page. for internal use
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Correspond to the columns displayed on the drawing; should be max. 3-4 depending on the graphic.
This information is displayed in the table on the drawing. The coil is dragged into this attribute, and thus, the information is read out of the object. MK1 Hydraulics / pneumatics macros "Hydraulics / pneumatics macros" are used to display a graphical shape of larger structural components.
This is the example of a NipcoFlex roll:
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or a motor:
or a belt guide:
MON installation material Underneath the folder "Installation material", all objects are positioned which must be placed on the HPD drawing, since they are relevant as a graphical shape, but they are not relevant for procurement. This means that these objects do not have any S4P-relevant data and are never procured. Here, you can find a selection of objects regarded as installation material:
Pipe object Pipe objects are created underneath the H&P node in the "Installation material" folder. In this example, they are marked with DIC (device identification code) YW01 and YW02.
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As it is usual in Comos, they are created using the context menu, where you select the pipeline object.
Positioning is done as with a cable on a circuit diagram: the object is dragged to the H&P drawing. The only difference is that the "writing" thought is also relevant for the pipe object, which means that a pipe object must be positioned directly on a connection to start an automatic calculation of source and target. The line must be positioned in a circle; otherwise the connection is not recorded in the database. There are several graphical settings for an object which are better done directly on the drawing.
2.2.4
De-activating of the device identification code Whether you want to have a rubber band to move or mark the object. Original symbol yes/no Functions
Functions define the function of the electrical control loop. A control loop may only have one function, with the exception of an additional safety function. Normally, the function is the separation between basic and detail engineering.
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This list on the right shows only a small section of all possible functions. The abbreviations of the functions can be found on all drawing types under the electrical control loop and are part of the drawing frame.
Under the "CPU data" tab page, the prefix and the number of the CPU are entered; the CPU value is inherited to the safety function, if any.
Program - diagnosis: Here you can choose the function of the program code. Cycle time: Displayed on the functional diagram, if this information is required.
The function data are used for the graphical shape of the function on a P&ID diagram. Processing: Here, the following entries are possible: PCS MCS General PLC This item is responsible for the graphical shape of the frame of the function. for internal use
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Value: PLC and MCS
Value: General or no entry (empty)
Value: PLC Indication / operation location: Here, the following entries are possible: Process control room Local Local panel Is responsible for the graphical shape of the centerline of the function.
Value: Process control room
Value: Local
Value: Local panel 2.2.4.1
Sub functions
Under a function, there are the following sub functions used for improved structuring.
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Field instruments: Under this sub function, all device requests for field instruments are positioned. Operation DCS: Under this sub function, all DCS device requests are positioned. Operation local: Under this sub function, all device requests of operation, such as sensors, pushbuttons, etc. are positioned. Motor module: Under this sub function, you can find all device requests of the MCC and of frequency converters. Alarm: Under this sub function, all binary software signals are filed that generate an alarm. Sub function: Folder under which required (additional) sub functions are filed, such as calculations that must be positioned on the diagram like the function itself. EC&I info: Here, functional descriptions and technical information are filed. 2.2.4.2 Device requests Device requests are created underneath the sub function; they do not contain any detailed information and only state which type of device is to be used. In this example, two device requests for illuminated pushbuttons have been created.
On the "Overview plan" tab page of the device request, information can be entered that should be displayed on an overview plan.
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For example, the IP addresses of various computers or the bus node numbers, etc.
The information stated under the "Safety" tab page is inherited by the signal positioned underneath the device request. On the "System info" tab page of the device request, you define which values should be displayed on which drawing type. The values come from the "Overview plan" tab page. Signals belonging to a device request are always created underneath it. The names given to signals at Voith Paper can be found in Chapter "Signals". Later on, device requests are connected with "real devices" in detail engineering through the implementation. 2.2.4.3 Functional diagrams Functional diagrams are always created underneath the function; functional diagrams belonging to a safety function are always created underneath this safety function.
Modules / flags / registers are always created underneath the functional module.
2.2.4.4
Sub function P&ID
The PID sub function is necessary to allow a separation between EC&I functions and PID functions.
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As soon as sub function 98 has been selected, it will be created with the name PID. Under the PID sub function, the process engineer can file his information divided into HC01 sub functions.
The sub function can be entered as often as necessary. 2.2.4.5 EC&I Info To receive the EC&I info node underneath the function, you must select the sub function "99 EC&I info".
Underneath the EC&I info node, you can select the functional descriptions or technical information.
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Technical information is only intended for internal use, for exchange or data between technical departments and Automation. The performance level is also entered under technical information. Functional descriptions describe the control loop and may be part of the customer documentation if the customer buys them.
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3 Location "Location" tab page.
3.1 Location structure The location structure is the location view on the plant at Voith Paper. This structure is equal with the neutral product structure from S4P in many aspects. Therefore, the basic locations described in the following are also the assemblies in S4P and thus the interface indicator to S4P. The setup of the location is identical with the plant structure up to the 10 th digit and only differs in the last three digits.
The location identification code is selected through the context menu, starting with main node "VP LIC Voithwide according to VN1900".
The remaining tree must be selected through the context menu, up to the 6th level, which corresponds to the basic location.
Basic location
The structure is defined in VN1900. The area displayed with following icon , sub areas with the icon At the room stucture it gives a different logic, in that area it gets following icon .
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3.1.1
CPU data
In the location structure, CPU data are only required for allocation. Thus, you have the possibility to assign locations to a CPU in the 5th or 6th level, since this information is inherited to lower levels.
CPU: Value composed of the attributes “Prefix” and “Number”. This value is inherited to lower levels. This value is also a value used for queries. Prefix: With this attribute, you can set the prefix, e.g. CPU or no CPU. Number: In this attribute, the number is entered. 3.1.2
Logistics
Voith site: Assignment which location is responsible Orderer: The person who ordered the device or object. At present, the ending .sub is used to identify the procurement identifier "L". Orderer of installation: Whoever orders the installation and/or is responsible for it. package:
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Yes → regarded as part of a structural component, the structural component is the upperlevel device. No → The device is not part of the structural component and is to be regarded as purchased part 104 in S4P.
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Assembly: This entry is relevant for logistical control. External installation → will be installed during start-up Internal installation → Installation on the premises Installed at unit → Component is pre-assembled by the sub-supplier Internal / External → The component is pre-assembled for a FAT, then dis-assembled again for dispatch and installed on site. Assembly place: The place where the device is installed. Here, only a rough differentiation is made, e.g. basement, floor, framing, FS, etc. Assembly cable: See „Mounting“, only referring to the cable. Mount place: Here, the coordinates (column number) from the site plan are entered, e.g. 8m D 4-5 3.1.3
SAP data
Activ. status: Here, it is shown whether the "SAP data" tab page is activated or whether the interface is operated using the four old tab pages. Master: Here, a master can be assigned to the object. A master is a template in this case. All S4P-relevant data are taken over from the template. Sales order: The S4P sales order is entered. Button „Assign sales order“: Using this button, the sales order can be uploaded from S4P. For exact instructions, also refer to the Tool Concept "Comos S4P Interface". Cust. order item: Here, you can choose the customer order item of the order. The data are uploaded from for internal use
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S4P when loading the sales order. Plant no.: Entry of the plant which is responsible for the object from S4P view (2013 VPAut HDH). Plant desc.: Here, the plant entered under plant no. is written out in full. Assembly structure material nb.: Here, the current material BOM number is displayed, either a neutral product structure or the value of the owner of the object. Product structure: Assignment from the neutral product structure to this attribute (last level of sales view, BOM usage "5"). Description: Output of description of product structure node. Modification no.: Here, a modification number can be entered, which has been created beforehand in S4P as A3 notification; necessary for modifying BOMs already released in S4P. Check IN: If this checkbox is activated, this level / position is no longer affected by inheritance, which means that the level / position is frozen in the attributes "Sales order"and "Cust. order item". As soon as an object has been transferred to S4P, CheckIN is activated automatically so that it cannot be changed anymore. BOM material No.: Material number of BOM is either read out or inherited. BOM edge: Here, the complete BOM edge from the structural component onwards is displayed, generated by the system itself. 3.1.4
Location text
Checkbox „Do not assemble“: The description of this level is not considered in the text of the loop. Structure text 1: Text which is shown in the first line on the documents. Structure text 2: Text which is shown in the second line on the documents → Used for documents located in the location, such as e.g. terminal diagrams. 3.1.5
System info
The "System info" tab page in the location structure is not relevant for order processing.
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OVW: Here you have the possibility to choose the symbol label that will be used at the Overview Plans.
3.2 Basic location Basic location is the last level of the location structure. The basic location is displayed by another symbol and has the same function as the position in the Plant, which means that there is only one evaluation in the location list if the basic location has been created. The designations of the basic locations are coordinated with S4P, which is why they must not be changed. This means that the designation must remain unchanged, but may be supplemented to better describe the location. Designations still missing should be coordinated by the responsible key player.
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3.2.1
Attributes
Here, only attributes are described which deviate or are not explained at all in the location data.
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3.2.1.1
S4P data
Activ. status: Here, it is shown whether the "SAP data" tab page is activated or whether the interface is operated using the four old tab pages. Master: Here, a master can be assigned to the object. A master is a template in this case. All S4P-relevant data are taken over from the template. Sales order: The S4P sales order is entered. Button „Assign sales order“: Using this button, the sales order can be uploaded from S4P. For exact instructions, also refer to the Tool Concept "Comos S4P Interface". Cust. order item: Here, you can choose the customer order item of the order. The data are uploaded from S4P when loading the sales order. Plant no.: Entry of the plant which is responsible for the object from S4P view (2013 VPAut HDH). Plant desc.: Here, the plant entered under plant no. is written out in full. Assembly structure material nb.: Here, the current material BOM number is displayed, either a neutral product structure or the value of the owner of the object. Product structure: Assignment from the neutral product structure to this attribute (last level of sales view, BOM usage "5"). Description: Output of description of product structure node. Modification no.: Here, a modification number can be entered, which has been created beforehand in S4P as A3 notification; necessary for modifying BOMs already released in S4P. Check IN: If this checkbox is activated, this level / position is no longer affected by inheritance, which means that the level / position is frozen in the attributes "Sales order"and "Cust. order item". As soon as an object has been transferred to S4P, CheckIN is activated automatically so that it cannot be changed anymore. BOM material No.: Material number of BOM is either read out or inherited. for internal use
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BOM edge: Here, the complete BOM edge from the structural component onwards is displayed, generated by the system itself.
Item material no.: Item in BOM, entered after transfer to S4P. Bom position: Item in BOM, could be entered manually here and synchronized with S4P through material matching. Quantity: Quantity of object. Quantity 1 is entered as default value. If the quantity is larger than 1, the EC&I indicator can no longer be relevant. This is queried during copying. EC&I relevant: The default value is "to be defined". Before transfer to S4P, status "0 - no indicator required" or "1 - indicator required" must be set. If the value is set to 1, only quantity 1 can be transferred. With status 0, the value can be larger than 1, however, no codes (PIC,LIC,DIC) are written into the Z table to S4P. Take mat. no. from SAP: Search for the material number in S4P. Assign item: You have to drag the BOM item number selected in Q29 to this field to achieve an assignment of Comos to S4P. A prerequisite is that the material number coincides. If you do not have any entries in the attributes "Manufacturer " and "Order number", you can get them from S4P. To do so, you have to enter "SAP" in the field "Item material no." before assignment
Button "Create BOM position": With this button, you can create this object directly as a BOM item in S4P. It is automatically arranged at the end of the BOM. Button "Delete BOM position": With this button, you can delete BOM items in S4P, as long as the BOM has not been released. Spare part recommend: Recommended quantity of spare parts Spare part code: E1, E2, ….
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Procurement identifier: The procurement identifier is set at this attribute, but can also be set using query Q29. Coating code: Can be set here, or in query Q29. Checkbox „Manufacturing rel.“: Set by default Checkbox „Acknowledge - requirement not necessary“: Not set by default. For further information, refer to S4P Tool Concept - Bills of Material.
In the "Status" section, the events of the interface are recorded. In the "Status" window status, all material masters are displayed, if you get the result "Multiple found" for a search of material masters in S4P. By choosing the selection and "Yes", you can choose the correct material master. 3.2.1.2
Logistics
Voith site: Assignment which location is responsible Orderer: The person who ordered the device or object. At present, the ending .sub is used to identify the procurement identifier "L". Orderer of installation: Whoever orders the installation and/or is responsible for it. Supplier: Grey field at attribute "Orderer of installation". Here, you can enter "V" for Voith Paper or "C" for customer.
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package:
Yes → regarded as part of a structural component, the structural component is the upperlevel device. No → The device is not part of the structural component and is to be regarded as purchased part 104 in S4P. The attributes of the Installation Table are relevant for the location list.
Assembly: This entry is relevant for logistical control. External installation → will be installed during start-up Internal installation → Installation on the premises Installed at unit → Component is pre-assembled by the sub-supplier Internal / External → The component is pre-assembled for a FAT, then dis-assembled again for dispatch and installed on site. Assembly place: The place where the device is installed. Here, only a rough differentiation is made, e.g. basement, floor, framing, FS, etc. Assembly cable: See „Mounting“, only referring to the cable. Mount place: Here, the coordinates (column number) from the site plan are entered, e.g. 8m D 4-5 3.2.1.3
Location text
Relevant for location list Structure text 1: Text which is shown in the first line on the documents. Structure text 2: Text which is shown in the second line on the documents. Location text: Text shown in the third line in the document and used as description in almost all queries. This text is defined by checkboxes 1 to 7 representing the individual levels. Normally, level 6 and 7 should be chosen. If there is a terminal box in a basic location, the checkbox of this 8th level is also displayed (location underneath a basic location). Used exclusively for documents located in the location. for internal use
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3.2.1.4
Location data
Relevant for location list On the "Location data" tab page, you find the dimensions and the material of the housing which is positioned as a component underneath the basic location. The values are taken from the object "Housing", which is positioned underneath the basic location. If there is no object "Housing", you can edit the values directly. If the values are not clear, since they come from an external supplier or because of some other reason, "n.d" (not defined) should be entered in both attributes. 3.2.1.5
VP status
The VP Status is primarily intended to document an optimum cooperation between different departments / companies or locations. The VP Status is described in details in a separate TC. 3.2.1.6
System info
On this tab page, you can define whether and which attributes are to be displayed on drawing types or not.
HPD (hydraulic & pneumatic documents) Mount place: Whether the place of installation entered on the Logistics tab page should be shown in the drawing. OVW (overview plan / ELH100) Symbol label: Here, nothing should be changed by the user. for internal use
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LGP (arrangement drawing) DIC position: Here, it must be stated where the DIC should be shown, making correct alignment on the arrangement drawing possible. Description: whether the location text should be displayed on the arrangement drawing. Dimensions: whether the dimensions stated under "Location data" should be displayed on the arrangement drawing. SLP (circuit diagram) Mount place: Whether the place of installation entered on the Logistics tab page should be shown in the circuit diagram. 3.2.2
Status
The tab page “Status” is no longer in use at Voith paper. Instead, the tab page “VP Status” should be used. 3.2.3
Layout
This tab page is necessary for the manufacturing drawing. On this tab page, the cabinet is designed as a 3D model. This is the easier way to place terminal strips or objects which are to be mounted on a mounting rail. It’s important to know that if you might see a selection of devices if the checkbox “classification search” is active. If necessary, you can disable it.
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These are the three most important fields in the "Layout" tab page to place objects on a rail, that is why the "Layout" tab page is also called "Rail editor".
Here, you can choose between the options of whether the complete cabinet ("Display all rails") or only the selected rail ("Hide inactive rails") should be displayed. For overview, it certainly makes sense to see the complete cabinet; for equipping it later on, it is easier to see just the selected rail.
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Here, you choose the rail that you want to edit or which you want to equip which would also be visible if you chose the option "Hide inactive rails". The designations of the rails come for the created objects. If you choose descriptions here to identify the rail in more detail, it would be useful to do so in this place.
Enter at the end Enter before selection Move forwards Move backwards Remove rail Rotate object
With all buttons with a black arrow, you have the possibility to choose whether you want to select all objects or only the selected one. The standard is that only the selected are chosen. Enter space before selection With button "Insert gap before selection", you have another possibility.
Here, you can enter a space before the selected object or close this space again. If you choose "Edit space before selection", you are requested in a window to enter the space, which is always entered in mm. In the right part of the main window, you can see the window with the objects placed on the rail, and the objects yet to be placed. The objects to be placed are all objects (devices / terminal strips / etc.) positioned underneath the basic location and not yet placed in the manufacturing drawing. for internal use
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If you have chosen a rail, only those objects will appear in the window with the placed objects which are actually part of the rail (also visible in the 3D window).
If you want to place further objects, you choose an object in the window of the objects yet to be placed and determine the position where the object is to be placed using the buttons. The advantage of the Rail Editor is the more detailed overview related to the rail and the possibility to define certain spaces between the devices. Both in the Rail Editor and in the drawing, it is only possible to place complete terminal strips. If you want to place individual terminals, you have to activate the following checkmark: 3.2.4
Location underneath a basic location
Description +P00….01.1 is used to mark a terminal box or junction box taking over a protective function within or at the basic location, for example a terminal box attached to a hydraulic unit.
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Please note that you may only enter locations also offered in the context menu, which are offered automatically a 8th level in the structure. I/O cabinets or CPUs or computer cabinets which must be screwed together to form a cabinet row are not labeled in this manner - here, each cabinet is to be regarded as a separate basic location.
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4 Documents "Documents" tab page In the documents, the references of the documents are located. The originals can be found in the Plant or in the Location.
4.1 Procedure The document references are only collected at one point. There is a collector for each document type. All collectors are located in the documents, directly under the @NameSystem node. The plant and location indicators relevant to the project are set in this document group. The additional figure is an example of the document structure. At the top there is the reference collector (compare. 4.2). The project documentation (compare 4.3) is connected under the PD node. It can be divided into customer documentation and internal documentation. The working documents node (compare 4.4) includes user specific documents and structures and the templates of the Excel reports. In the group "Automatic referencing of documents" of the "Documents" tab page under "Options", the field "Default (@NameSystem)" is set to "Document group hierarchy", and the field "@Project" is set to "Off". Furthermore, the option "Delete reference documents as well" should be selected! This ensures that Comos automatically creates a reference in the collector when creating a document and removes it when deleting the original document. Thus, it is not necessary to delete all references and create new ones, which is very time-consuming. This ensures that Comos automatically creates a reference in the collector when creating a document and removes it when deleting the original document. Thus, it is not necessary to delete all references and create new ones, which is very time-consuming. The project documentation is compiled in a parallel structure. This is where Excel reports are placed as tables of contents. The main queries of these tables of contents scan the reference collectors and filter and sort the document references in accordance with the relevant specifications. Furthermore, they provide functions which are helpful for creating the documentation.
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4.2
Reference Collectors
In the documents, the @NameSystem node is created under the project via the context menu first. Document groups can be created for all document types, also via the context menu. 4.2.1 4.2.1.1
Tools "Tools" tab page
The "Tools" tab page of the reference collectors provides three functions. The upper two functions "Create references" and "Delete references without original document" are also available in the context menu of the document group. The function "Rename references" serves to rename all references in the group in accordance with the relevant specifications, just as if a new reference was created. This function should be executed after assigning the alias. The function is also available in the tables of contents. Since these functions can now be accessed via the attributes, it will also be possible later on to access them via queries. The functions affect all references in the substructure. 4.2.1.2
Query VPDoc003
To make sure that the new collection method works, it is necessary to rename the CPU-dependent documents (ABP, FUP, KLP, SLP). The query VPDoc003, which can be posted via the @NameSystem context menu, is used for this purpose. The query takes over the plant and location indicator of the document group as the start object. After executing the ActionScript, the names of the original documents are adjusted to the new collection method. Doing so, the affix stays the same. If the name of the document has no affix, the function or location entry is copied.
The following procedure applies: The query displays only documents with the report templates ABP, FUP, KLP, or SLP. Only the selected lines are processed. The new name is determined as follows:
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If the old name already contains a CPU number, a period is inserted between the CPU number and the prefix. This means that FUP10.001 becomes FUP.10.001. Doing so, the CPU number is not changed! This is project work and can be made in the checking group. If the old name contains no CPU number, the CPU number is determined from the relevant function (plant) or location entry, and the name is adjusted accordingly. To be modified accordingly. If the attribute "Prefix" contains the value "CPU", and if the attribute "Number" contains a value, this value is included in the name as the CPU number. If the attribute "Prefix" contains a manual entry, the value of the calculated attribute "CPU" is included in the name as the CPU designation.
4.3 Project Documentation and Tables of Contents The project documentation is created parallel to the reference collectors under the PD node. The Document groups and documents can be posted via the context menu. Besides the list documents already known, Tables of contents can be posted at the lowest level as well. 4.3.1
Document groups
The document groups specify the structure of the documentation. A distinction is made between customer documentation and internal documentation. 4.3.1.1
"Title block entries" tab page
This tab page is identical for the document groups and tables of contents. The attributes of this tab page are described in the user manual. Only the attributes in the group on the right-hand side called "Inherit" are special attributes. The checkboxes can be used to select attributes whose values are to be transferred to the documents. When clicking on "Inherit", these values are transferred to the substructure and all documents contained in the tables of contents. Within the structure, the values are transferred using inheritance. The checkboxes are not set in the document groups of the substructure. The selected checkboxes are transferred to (set in) the tables of contents; only then can they be transferred to the documents.
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4.3.1.2
"Tools" tab page
Two tools are available for document groups. The first one sets the start objects of all tables of contents in the substructure to the relevant reference collector. Depending on the depth of the structure, this can take several minutes. After a new table of contents has been created, the function should be executed once in a superior document group. The second one updates all tables of contents in the substructure. If this function is executed on the top of this function, it may definitely take one hour or more. 4.3.1.3
"CPU numbering" tab page
This tab page is only available in the document groups for the EC&I documentation of circuit manuals with a CPU structure. As described in the user manual, you can assign the documentation to a CPU number by using the attributes "Prefix" and "Number". The entered values are immediately taken over into the name of the document group and the indicators for the subjacent tables of contents. The following rules apply: If the attribute "Prefix" contains the value "CPU", and if the attribute "Number" contains a value, this value is included in the name and/or indicator as the CPU number. If the attribute "Prefix" contains a manual entry, the value of the calculated attribute "CPU" is included in the name and/or indicator as the CPU designation. 4.3.1.4
Control folders
For the purpose of EC&I documentation according to a CPU structure, there is a special document group: ZCHK control folders. The tables of contents contained herein list all functional diagrams, terminal diagrams and circuit diagrams which cannot be assigned to a regular document group. The special main queries of these tables of contents can be used to assign the listed documents to CPUs. When executing the action script a message window is displayed. Here it can be determined whether the CPU entry of the function or location should be transferred, provided that the affix of the file name is deviating. If "Yes" is displayed, the function or location entries are copied. If "No" is displayed, the affix stays the same. If the name of the document has no affix, the function or location entry is copied. The following procedure applies: The query displays only documents with the report templates ABP, FUP, KLP, or SLP. Only the selected lines are processed. The new name is determined as follows: If the old name already contains a CPU number, a period is inserted between the CPU number and the prefix. This means that FUP10.001 becomes FUP.10.001.
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4.3.2
If the old name contains no CPU number, or if the message window has been confirmed with "xes", the CPU number is determined from the relevant function (plant) or location entry, and the name is adjusted accordingly. To be modified accordingly. If the attribute "Prefix" contains the value "CPU", and if the attribute "Number" contains a value, this value is included in the name as the CPU number. If the attribute "Prefix" contains a manual entry, the value of the calculated attribute "CPU" is included in the name as the CPU designation. Tables of contents
The tables of contents are Excel reports with an additional function: The "Title block entries" tab page allows to transfer the relevant entries to the documents. The Excel connection is configured via the "System - Excel connection" tab page. In the tables of contents, the start object is set automatically if the attribute "Entry point" is set to "StartObject". The "Tools" tab page provides functions to output and store document contents. On the one hand, the main query is used to search the documents for the table of contents; on the other hand, it serves as a starting point for processing and revising the documents. The functions provided by the "Tools" tab page also use this query to determine the documents. 4.3.2.1
"Title block entries" tab page
This tab page is identical for the document groups and tables of contents. (compare 4.3.1.1)
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4.3.2.2
"System - Excel connection" tab page
The "System - Excel connection" tab page is identical with that of all other Excel reports. For tables of contents, it has to be ensured that the value "StartObject" is selected for the attribute "Entry point". For the attribute "StartObject", the reference to the relevant reference collector is set via drag&drop. This is only necessary if the tool "Set start objects" of the superior document group does not lead to the desired entry.
4.3.2.3
The "Export" attribute group
The attributes of this group have influence on the query start objects during export. The "access point" attribute controls how to determine the start object. The following entries are possible: Project → Globe is set as start object Plant → The plant indicator of the report is set as start object Location → The location indicator of the report is set as start object Plant and Location → Plant and location indicator of the report are set as start object Document group → The document group is set as start object. StartObject → The object to which the "StartObject" attributes refers is set as query start object. The "StartObject" attribute in only important in interplay with the "StartObject" entry of the "access" attribute . For all other settings of the "access" attribute it is not important. 4.3.2.4
"Tools" tab page
This tab page provides functions for the documents in the relevant table of contents. These functions can be divided up into two groups:
Last released revision Current reports
All functions include the relevant table of contents (incl. cover sheet). This is why they should be given preference over the functions provided by the standard tool bar of the main query.
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4.3.2.5
Save PDF files of the last revision to a single file
This function allows exporting the archive files of the last completed revision of the table of contents and all documents contained herein to a PDF file. First of all, the processing sequence of the documents is queried. For this purpose, the option "Selection" should always be selected. The name of the target file has to be entered in the following window. This is done by clicking on the field next to the file name. As from version 9.1, it is important to indicate the .PDF file extension as well.
4.3.2.6
Save PDF files of the last revision to a single folder
This function is used to save the archive files of the last completed revision of the table of contents and all documents contained herein as individual PDF files to a single folder. The files are saved after the target folder has been selected. The indicator for the link in the reference collectors is used as the relevant file name. The name of the table of contents is preceded by "__". 4.3.2.7
Print PDF files of the last revision
This function is used to print the archive files of the last completed revision of the table of contents and all documents contained herein. First of all, the processing sequence of the documents is queried. For this purpose, the option "Selection" should always be selected. The printer can be selected in the following window.
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4.3.2.8
Save current reports as DWG files to a single folder
This function is used to save the table of contents as an Excel document and all documents contained herein in their current versions as individual DWG files to a single folder. The files are saved after the target folder has been selected. The indicator for the link in the reference collectors is used as the relevant file name. The name of the table of contents is preceded by "__". 4.3.2.9
Save current reports as DXF files to a single folder
This function is used to save the table of contents as an Excel document and all documents contained herein in their current versions as individual DXF files to a single folder. The files are saved after the target folder has been selected. The indicator for the link in the reference collectors is used as the relevant file name. The name of the table of contents is preceded by "__".
4.3.2.10 Print current reports This function is used to print the table of contents and all documents contained herein in their current versions. First of all, the processing sequence of the documents is queried. For this purpose, the option "Selection" should always be selected. The printer can be selected in the following window. It could be possible to have to separate printers for the table of contents and the documents.
4.3.2.11 Rename references The function "Rename references" serves to rename all references in a table of contents in accordance with the relevant specifications, just as if a new reference was created. This function should be executed after assigning the alias. The function is also available in the reference collectors. 4.3.3
Revisions
The revision process of a table of contents and the included documents are as follows: First of all the included documents are revisioned via the MainQuery. Then the table of contents is updated via the „Update Export" button "System - Excel connection" tab page. Finally, the table of contents itself is revisioned. Now the functions on the "Tools" tab page tab can be used to generate the documents for transfer.
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4.4 Working documents This document group offers the possibility to enter a structure under PD/01 in the subgroup USER via the context menu for the logged on user. User-specific documents should be saved only here. Excel reports which have been entered here, always contain the latest confirmed status. However, this may differ from the respective projectspecific list in the "project documentation" file.
4.5 Option - unlock a document Below options in the properties of a document in different plan types, various settings are made. These settings will be explained when relevant to the individual plan types. Generally, one can under the option now unlock a document, this can happen after a system crash for example. There are to use the button “Delete LCK file”
This is used when you want to open a document and you receive the error message that you lock the document itself to pick up this lockout press this button.
If you are not the user who locked the document, you receive a message that this person is with a request to contact the person or to contact the VOI*/ESS.
After this you can open the document as usual.
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5 Drawing types 5.1 Circuit diagrams Circuit diagrams (SLP) are always located underneath the electrical control circuits in the Plant. Circuit diagrams are always connected with a location; there are no circuit diagrams without PIC and LIC. Open the properties of the circuit diagram and link the circuit diagram with the SLP folder underneath the basic location.
Properties of SLP with link to location. Creating circuit diagrams:
For all new projects, "SLP circuit diagram A3 S4P" is created, since here, the legend on the side is filled with S4P data. Projects created before S4P use the other SLP report.
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1 10 8 2
12
4 3
5 11
9
7
6
1: Legend with information on manufacturer, order number of device, WBS element, for devices which have been released on the "System info" tab page and are located in the Plant. 2: Revision index 3: Initials of editor who has released the revision. 4: Printing date of document 5: Person starting the print job, not necessarily the last editor. 6: Description text of document, composed of loop data. 7: Plant identification code 8: Location identification code 9: Symbol of functions 10: Name of document 11: Code word of project / drawing number of document 12: Status - refer to title block entries
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5.2 Pneumatic & hydraulic drawings The title block of an H&P drawing is equal to the title block of the circuit diagram, except for the differences explained below. H&P drawings are always located in the Plant under the H&P node, which is located underneath a control loop.
With H&P documents, it is the same as with circuit diagrams: If you have a project which is processed using S4P, you have to choose drawing type "HPD.?? Hydraulic/pneumatic S4P". For older projects without S4P, you choose the other document type.
Another difference to circuit diagrams is that with H&P drawings, all connections are to be entered in the document, which means that the connections are transferred from the drawing to the database. With circuit diagrams, the complete wiring is created in the database to have a better overview and control, especially with complex terminal strip structures. The "writing connection" type has the advantage that you can fill the database by "drawing", but it has the disadvantage that you do not notice any double use of connectors. In the "Properties" of the drawing, the allocation on the drawing can still be changed; normally, this setting is influenced by the selection of the node.
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Settings table
Activate "Display in list" checkbox under "System info" at the device to display the devices in the table. Use S4P template for S4P data output. 5.2.1
Display of drive- and front side automatically from base location
The symbols of FS and DS at the H&P drawings are only two conditions: 1) There must be a suitable mounting location have been chosen here is important to do so only at base location. At best mounting location for the delete link on the site it is inherited value obtained from the site. 2) It has the attributes “display on drawing” to “Yes”
These settings can be found on the chapter tab „logistic”. The attribute “display on drawing” only on the object, setting the installtion must be done locally and is inherited through the link.
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5.2.2
Sorting and numbering HPD Documents
For the documents at the H&P area, you can also sort them by the CPU number. The number of the CPU is inherited from the function node as with the other documents.
5.3 Terminal diagrams Terminal diagrams (KLP) are created automatically as soon as you create a terminal strip to ensure that each terminal strip has a terminal diagram.
Terminal diagrams are positioned underneath a terminal strip, which are located in the Location in most cases. The title block of a terminal diagram corresponds to the title block of a circuit diagram. Below, the setup of the terminal diagram is explained. Connected cable with connections to the individual strips
Connection coming from
Name of terminal strip
Connection going to
Reference: Here, the circuit diagram is shown where the strips are displayed.
5.4 Terminal manufacturing drawing The terminal manufacturing drawing must be created manually underneath a terminal strip. This drawing type is relevant for production, since in the manufacturing drawings, only the terminal strips are stated, but not the number of the individual strips and not the sequence in which they must be installed.
Here, the correct selection is "Layout TB new", since this manufacturing drawing contains all the important information, but also information on structural elements which are installed as plug elements in the strip. Use "Layout TB" for projects where only simple terminals are used, such as e.g. UK5 terminals. For most projects, however, the new terminal manufacturing drawing is used. for internal use
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Information about strip, with indication of position
Name of terminal strip
Sum of used single parts of terminal strip, also sum of components, such as e.g. micro-fuses with size and type.
5.5 Arrangement drawings Arrangement drawings are used at Voith Paper to show the installation staff the position where which housing or field instrument is installed. In some orders, piping layouts are also drawn using the arrangement drawings. In most cases, an arrangement drawing has an engineering drawing embedded as background image. The following three steps show you how to do so. You need an AutoCAD drawing which you first drag into a Comos template. First, you have to create a folder for the arrangement drawings in the Location (arrangement drawings are always positioned in the Location), and then underneath a folder for the original drawings.
Then, you create an arrangement drawing underneath the folder "Originals" so that you can move the AutoCAD drawing to it using drag & drop. Before positioning the drawing, you have to adapt the scale factor of the arrangement drawing to that of the drawing.
As soon as this drawing is positioned, it is still an object. To make the drawing smaller, or more importantly, to embed it into Comos, you have to explode the drawing. for internal use
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After explosion, you should delete the drawing which is only an object, and now you can edit the exploded drawing, which is going to be you background later on. If you have an arrangement drawing / engineering drawing larger than A0, you can change this in the properties of the arrangement drawing under "Options".
5.5.1
Text display
To display housing dimensions and descriptions, you have to activate such options in the settings of the object.
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5.5.2
Text alignment
The top dot is responsible for postioning the text without the line. With the bottom dot, you can move the line and the text. The distance between text and line remains always the same.
Move text without line Text verschieben ohne Linie
Move line and text
Rotate symbol
Change symbol size
The text is rotated using the context menu.
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5.5.3
Differentiation between C&I housing and H&P housing
C&I and H&P locations are positioned together in an arrangement drawing. To ensure quick and easy differentiation, the housings of the two areas are displayed differently. C&I housing symbol type:
H&P housing symbol type:
The symbol type may be changed either in the object, if you have opened the arrangement drawing,
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or directly in the object under the "System info" tab page.
5.5.4
Display of field instruments
Text alignment is equal to that under location. The difference with a field instrument is the shape of the graphical symbol.
The signal text can be displayed at the field instrument, and the graphical shape of the object can be determined in the arrangement drawing.
In the drawing
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5.6 P&ID diagrams PID diagrams are always positioned in the Plant, ideally underneath the 5th digit of the PIC (P01A1, P01J1, P01M1, …), and there, they are collected in a folder to get a better overview. This simplifies/allows full text search within the PDF document. The folder can be created using the right mouse button.
5.6.1
Creating documents:
Using the right mouse button reveals DIN and ANSI standard sizes for selection.
Since the DIN standard format lengths are usually not sufficient, the sheet sizes can be extended. This is done under Document properties > Chapter "Attributes" > Chapter "Options" > Report width
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The standard DIN format may also be changed, if required. Select the Chapter "Select report" under document properties and choose another DIN format in the "Report template" attribute using the ...... button.
Any changes in the formats only become visible after closing and re-opening the document. If a DIN format is changed (report template), the sheet length has to be re-adjusted afterwards. Title block
1. Drawing number s. Title block entries 2. Revision index 3. Description of document. Composed of 3 lines, comprising description, description 2 and description 3 (if descriptions 2 and 3 are available). 4. Prefix of document. Generated automatically and relating to the position where the document is filed in the COMOS tree. 5. Document size. Specification "Report width " from the "Options" tab page of document properties is read out. 6. Status of document, see Title block entries
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7. Codeword of project 8. Last user saving the document 9. User revising the document 10. Name of the document 5.6.2
Distribution index
The distribution list is created using the right mouse button and then appears automatically in the C&I.
The distribution list is filled using the properties dialog of the document, "Attribute" tab page > Distribution list
The distribution graphic has "grab points" with which it can be enlarged, if required. To copy an entire column, mark it by double-clicking on the column head.
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5.6.3
External graphic in COMOS
To ensure that external graphics from other systems (AutoCAD) can be positioned as background images, several prerequisites must be met:
File sizes as small as possible Graphic must not contain any filled areas or hatch patterns Graphic must not contain any blocks Use standard AutoCAD tool for "slimming down" the graphic Comos Version 8.2 only accepts drawings in format DWG 2000
The graphic is positioned on the diagram using drag & drop and then exploded. This procedure has proven to be faster than positioning the drawing in the Comos tree without explosion. 5.6.4
Behavior of mechanical equipment if you assign it to a electrical loop
if you create a equipment on a pipe, the equipment will be automatically placed in the pipe section.
Now if you assign that eqipment graphically to a electrical loop, a meassage box appears. Normally you choose the option “create connection”, but if you have done the connection undesired, you have the possibility to change it here.
If you have selected “Create connection” appears automatically after the next window with the question whether the valve should be moved into the electrical loop. Here you will hate the opportunity to intervene again, about 90% of the valves are moved to an electrical loop as the valve is clearly attributed to the measuring circuit.
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5.7 Manufacturing drawing The manufacturing drawing is a drawing type intended for internal use; it is the manufacturing drawing for our cabinet manufacturers. The manufacturing drawings are delivered to the manufacturer in 2D, the 3D view is only used for internal control of the engineer.
The manufacturing drawing is kept as ELH070.xxx in Comos and is always located in the Location. In addition to document type ELH070, the folder MON - Mounting material for housings - is required.
A manufacturing drawing always has a LIC, but never a PIC. for internal use
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The manufacturing drawing is submitted to the sub-suppliers as a black/white drawing. The color definitions are only intended for a better overview in Comos to make it possible to differentiate relevant objects at first glance. Yellow, dark:
Profile rails
Grey, light: Green, light:
Cable duct Terminals
Blue, light:
Devices
Objects in red are objects which have been deleted, but are still placed on the drawing. In the manufacturing drawing, however, these objects cannot be re-assigned as in the circuit diagram. All other objects remain white, light. Underneath the MON folder, the components needed for the interior of the control cabinet are created.
In the manufacturing drawing, the views are added, which are, however, not printed later on. The views must be defined before processing - the view defines from which side the cabinet is viewed. With the option "Views" you have thus the possibility to "hide" various objects. This is e.g. standard procedure for a view from below, where you just want to to see the screws and not the entire objects inside the cabinet.
You may place objects directly on the 2D drawing using drag & drop or using the "Layout" tab page.
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The functionality of the Rail Editor is explained in greater detail in the "Layout" tab page (3.2.2) Description of most important functions in the drawing itself:
Dimensions: With this function, you can dimension the distances, etc. in the plan. Hatch pattern: Hatch objects, e.g. cable duct These functions are currently not used in the manufacturing drawing. Here, you can position the desired views; if you work with templates, they are already pre-defined. Activates 3D view. The 3D view is currently only used as viewer, which means that you receive information on the various objects, but cannot move or change anything in this mode.
The checkmark at "Surface identification" must always be activated. Labeling of devices / outputs from DIC Mark an object, click right mouse button → Graphical settings → Display of DIC in → Front view
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Or you can define it at the tab page 3D.
The DIC now appears in the middle of the unit and can be rotated / moved in the usual way.
In the case of terminal blocks, the first terminal is activated so that the terminal designation appears here.
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5.8 Front Plans Front plans are used to display consoles and operating points. The task of the front plans is to show the customer the operating points/consoles, but also the drilling plan for manufacture is displayed with the front plan.
Display for customer
Drilling plan for manufacture
A front plan is always positioned in the Location, directly underneath the basic location and is named FRP.xxx.
In front plans, the drawing number is entered on each document, although the front plans are collected in a manual. The reason for assignment to a single document is that later on, each front plan is filed as separate DIS under an assembly group in S4P. This is done in the properties of the front plan itself under the "Title block entries" attribute.
The title block of a front plan is equal to that of a circuit diagram, the differences in creating the legend are explained below. for internal use
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A front plan only has a LIC, but never a PIC. The settings which devices are to appear with which item number in the legend are defined in the "System info" tab page.
Blattbereich, the Checkbox „Mehrfach platzierbar“ and also Rasterabstand are of no importance fort he front plan at this point. Position: Here, the desired position is entered with which the device should be displayed, in this example position 1.0. Checkbox „Use code of position“: If you activate this checkmark, not the DIC, but the PIC/LIC is displayed in the table. In most cases, this option is used for the housing name plate.
Housing name plate
The housing name plate is positioned underneath the housing object.
You can determine the type under "Technical data" in the properties of the name plate.
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Type plates of operating elements
The type plates of operating elements are positioned underneath the relevant object, the positions are entered under "System info" of the type plate.
You can determine the type under "Technical data" in the properties of the name plate.
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6 Excel tables 6.1 Automation lists 6.1.1
Loop list
Loop lists are lists relevant for the customer documentation and are created first of all under "Working Documents". In the course of the project, they are copied by the person in charge under "Project Documents" and must not be modified there anymore.
The loop list only scans for information in the Plant and only where there is a position. If a plant tree does not end with a position, this position is not displayed. Only electrical control loops are displayed in this list, mechanical loops and pipeline nodes are not displayed in this list. Select the entry point of a list in the Excel list properties under Attributes → System - Excel connection.
To define a detailed entry point, you have to choose the detailed entry points in the document folder. Before opening the Excel list, you should be sure that the list has queried the current entries. If you are not sure, update the list. You can do so by clicking the "Update export" button on the "System - Excel connection" tab page.
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Under "Document information", you can create a cover sheet by clicking the "Insert cover sheet" button.
The Edit Queries for editing the main queries can be found under Extra → Queries, in which you can search the first results of the list quicker and easier. You can also directly make changes in these queries which are transferred to the database after they are confirmed. It is important to point out that the Excel list is the customer documentation which is revised and archived later on.
The following attributes are required for the print area of the loop list Control loop number → Composed of the PIC tree Function → derives from the function positioned underneath the control loop Title rows 1 + 2 and loop text come from the "Loop data" tab page in the control loop (Loop data, Chapter 2.2.1.3) CPU → Data are maintained under "Function" (Function, Chapter 2.2.3)) Prefix → Data are maintained under "Function" (Function, Chapter 2.2.3) Number → Data are maintained under "Function" (Function, Chapter 2.2.3) Safety-relevant → Inherited from the signal through the device request. (Safety, Chapter 2.2.1.4) P&ID scheme → Entered under "Mechanical data" under "Loop data" (Loop data, Chapter 2.2.1.3) Remark → Filled by the REM01 object if positioned underneath a loop. 6.1.2
Location list
Location lists are lists relevant for the customer documentation and are created first of all under "Working Documents". In the course of the project, they are copied by the person in charge under "Project Documents" and must not be modified there anymore.
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The location list only scans for information in the Location and only where there is a basic location. If a location tree does not end with a basic location, this location is not displayed. The Edit Queries for editing the main queries can be found under Extra → Queries, in which you can search the first results of the list quicker and easier. You can also directly make changes in these queries which are transferred to the database after they are confirmed. It is important to point out that the Excel list is the customer documentation which is revised and archived later on. Select the entry point of a list in the Excel list properties under Attributes → System - Excel connection.
To define a detailed entry point, you have to choose the detailed entry points in the document folder.
Before opening the Excel list, you should be sure that the list has queried the current entries. If you are not sure, update the list. You can do so by clicking the "Update export" button on the "System - Excel connection" tab page.
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Under "Document information", you can create a cover sheet by clicking the "Insert cover sheet" button.
The following attributes are required for the print area of the location list: LIC → Composed of the PIC tree Description → Comes from the basic location, "Location text" tab page (Location text, Chapter 3.2.1.3) Size (WxHxT) → Comes from the basic location, "Location data" tab page (Location data, Chapter 3.2.1.4) Orderer → Comes from the basic location, "Logistics" tab page (Logistics, Chapter 3.2.1.2) supplier V or C Material → Comes from the basic location, "Location data" tab page (Location data, Chapter 3.2.1.4) Drawing no. → Comes from the manufacturing drawing → Manufacturing drawing (Manufacturing drawing, Chapter 5.7) Assembly place → Comes from the basic location "Logistics" tab page (Logistics, Chapter 3.2.1.2) Mounting → Comes from the basic location "Logistics" tab page (Logistics, Chapter 3.2.1.2) Orderer of installation → Comes from the basic location "Logistics" tab page (Logistics, Chapter 3.2.1.2) 6.1.3
Cable list
Cable lists are lists relevant for the customer documentation and are created first of all under "Working Documents". In the course of the project, they are copied by the person in charge under "Project Documents" and must not be modified there anymore.
The cable list should have Plant and Location as entry points, since there are cables in both Plant and Location. To do so, you have to enter both entry points in a query by setting the first entry point, e.g. Plant = P01... and then, you change to Location. Now, press the Ctrl and Shift keys and drag the next entry point into the field.
You should see now the above. Select "Add" and you have two entry points. Select the entry point of a list in the Excel list properties under Attributes → System - Excel connection. for internal use
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To define a detailed entry point, you have to choose the detailed entry points in the document folder.
Before opening the Excel list, you should be sure that the list has queried the current entries. If you are not sure, update the list. You can do so by clicking the "Update export" button on the "System - Excel connection" tab page.
Under "Document information", you can create a cover sheet by clicking the "Insert cover sheet" button.
The Edit Queries for editing the main queries can be found under Extra → Queries, in which you can search the first results of the list quicker and easier. You can also directly make changes in these queries which are transferred to the database after they are confirmed. It is important to point out that the Excel list is the customer documentation which is revised and archived later on. The trickiest thing about the cable list is the clean presentation of source and target of the cable, which is why the following definition is made: for internal use 125
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"Cables are always created underneath the target. At Voith Paper, the source is always the I/O cabinet and the last target is always the sensor or actuator." On this basis, the cables are calculated. You also have the possibility to enter source and target manually (e.g. for feeder cables where the source of the customer is not known). This manual entry is deleted as soon as Comos receives a calculated value from the database. The manual entries are entered in the "Technical data" tab page of the cable (Cable, Chapter 1.5.4). ATTENTION: Before you create the cable list you should define which kind of source / target technology you want to use (1.6.4.4 Calculation of source – target by a cable)
The following attributes are required for the print area of the cable list Cable number → Composed of PIC/LIC and DIC of cable Source → Calculated on the basis of the first core connected, comes from the manual cable entry. Target → Calculated on the basis of the first core connected, comes from the manual cable entry. Typ gesamt → Calculated type of cable, composed of various attributes (Cable, Technical data, Chapter 1.5.4.1) Length → Entered manually at the cable. Orderer → Defined on "Logistics" tab page of cable Mounting → Defined on "Logistics" tab page of cable Orderer of installation → Defined on "Logistics" tab page of cable If you need more information about how to fill out the orderer attributes, please go to appendix C responsibility of orderer 6.1.4
Signal list
Signal lists are lists relevant for the customer documentation and are created first of all under "Working Documents". In the course of the project, they are copied by the person in charge under "Project Documents" and must not be modified there anymore.
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The big difference with signal lists is that there are actually two lists covering all signals - there is a signal list for hardware signals and one for software signals. This means that the lists not only have a filter for signals but also for the type of signals. The signal lists only scan the Plant, since there may only be signals in the Plant. In this connection, it has to be mentioned that the signal list runs longer than the other lists. The reason for this is the fact that signals are mostly nested very deeply in the structure and that the Comos software has to examine very many data to ensure that all signals have been found. Select the entry point of a list in the Excel list properties under Attributes → System - Excel connection.
To define a detailed entry point, you have to choose the detailed entry points in the document folder.
Before opening the Excel list, you should be sure that the list has queried the current entries. If you are not sure, update the list. You can do so by clicking the "Update export" button on the "System - Excel connection" tab page.
Under "Document information", you can create a cover sheet by clicking the "Insert cover sheet" button.
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The earlier a signal is list is prepared, the less information it contains. A signal list comprises information from basic engineering and detail engineering. In most cases, a signal list that has been created during the detail engineering phase is not yet filled with the information of the I/O levels to get a list of all signal names. The Edit Queries for editing the main queries can be found under Extra → Queries, in which you can search the first results of the list quicker and easier. You can also directly make changes in these queries which are transferred to the database after they are confirmed. It is important to point out that the Excel list is the customer documentation which is revised and archived later on. The following attributes are required for the print area of the signal list:
Control loop number → Composed of the PIC tree DIC → DIC of implemented signal Signal name → Name of signal (Tab page IEC 1131) Text → Description of signal (Tab page IEC 1131) Type → Signal type (Tab page IEC 1131) Level → Level of hardware signals (Tab page IEC 1131) Conn. → Hardware / bus / etc. (Tab page IEC 1131) Signal form → Permanent or impulse (Tab page IEC 1131) Supply → Voltage level (Tab page IEC 1131) Safety-relevant → "Safety" tab page CPU → Tab page IEC 1131 I/O-DIC → DIC on I/O level (e.g. ET200) in the cabinet calculated through the wiring. Channel → Channel of structural component Address → Address range of duct Location → LIC of I/O cabinet 6.1.5
Device lists
Device lists are lists relevant for the customer documentation and are created first of all under "Working Documents". In the course of the project, they are copied by the person in charge under "Project Documents" and must not be modified there anymore.
The device list scans for information in the Location and Plant. It has to be mentioned that there are more than one device list and that there are different device lists for different queries.
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Device list "Instruments" Device list "Open/closed valves" Device list "Field instruments" Device list "Installation" Device list "Control valves" Device list "Control valves - 1/2 phases"
Working documents Working documents Working documetns Working documents Working documents Working documents
The Edit Queries for editing the main queries can be found under Extra → Queries, in which you can search the first results of the list quicker and easier. You can also directly make changes in these queries which are transferred to the database after they are confirmed. It is important to point out that the Excel list is the customer documentation which is revised and archived later on. Select the entry point of a list in the Excel list properties under Attributes → System - Excel connection.
To define a detailed entry point, you have to choose the detailed entry points in the document folder.
Before opening the Excel list, you should be sure that the list has queried the current entries. If you are not sure, update the list. You can do so by clicking the "Update export" button on the "System - Excel connection" tab page.
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Under "Document information", you can create a cover sheet by clicking the "Insert cover sheet" button.
This is why these queries underneath the Excel list are so valuable: You can get a quick overview on sub areas of the plant and you can make modifications directly. The contents of the device list are currently being revised and adapted to the new requirements and S4P. 6.1.6
Piping list for H&P hoses
Pipeline lists are created first of all under "Working Documents". In the course of the project, they are copied by the person in charge under "Project Documents" and must not be modified there anymore.
The pipeline list should have Plant and Location as entry points, since there are pipelines in both Plant and Location. To do so, you have to enter both entry points in a query by setting the first entry point, e.g. Plant = P01... and then, you change to Location. Now, press the Ctrl and Shift keys and drag the next entry point into the field.
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You should see now the above. Select "Add" and you have two entry points. Select the entry point of a list in the Excel list properties under Attributes → System - Excel connection.
To define a detailed entry point, you have to choose the detailed entry points in the document folder.
Before opening the Excel list, you should be sure that the list has queried the current entries. If you are not sure, update the list. You can do so by clicking the "Update export" button on the "System - Excel connection" tab page.
Under "Document information", you can create a cover sheet by clicking the "Insert cover sheet" button.
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The following attributes are required for the print area of the pipeline list: Owner → Composed of PIC tree Code → Corresponds to DIC of hose. Dimension → Set on the "Technical data" tab page of the hose object. Source → Source of the hose (PIC and DIC) Source location → Implemented location of source Target → Target of hose (PIC/DIC) Target location → Implemented location of target Orderer → Maintained on "Logistics" tab page of cable Orderer of installation → Maintained on "Logistics" tab page Mounting → Maintained on "Logistics" tab page of cable Type → Set on the "Technical data" tab page of the hose object. Material → Set on the "Technical data" tab page of the hose object. Length → Set on the "Technical data" tab page of the hose object. Standard → Set on the "Technical data" tab page of the hose object.
6.2 Lists of Process Engineering All lists have a MainQuery and a MultipleEntries query, for multiple entry points. The EditQueries for the Engineering Lists are found under Extra → Query → edit queries → PID queries. While the EditQuery is used for as an editing list, the MainQuery only transfers the format and column order to the Excel list. In the Documents, all lists can be entered underneath the engineering node both at the working documents and at the project documents.
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6.2.1
Agitator list AGL
Scanning for agitators (devices) of base object @0 | PRM | AGI. The corresponding mechanical position is displayed.
Equipment no. → PIC or alias Description → Loop text of position Type → Manufacturer-specific type designation Manufacturer → Manufacturer table matched with SAP Supplier → Supplier towards customer Rotational speed → Speed of agitator Power requirement → Power requirement of agitator Kind of drive → Selection table Motor power → is inherited from the motor to the process data of the agitator Motor speed → is inherited from the motor to the process data of the agitator Drawing no PID → Drawing number is determined automatically from placement on a diagram. Customer order item → from S4P customer order Structure material no. → entry point of BOM in S4P Item material no. → material number of equipment / device in S4P for internal use
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Remark 6.2.2
Tank list BHL
Scanning for tanks (devices) of base object @0 |BEH | 1 | 01 und @0 | BEH | 1 | 02. The corresponding mechanical position is displayed.
Equipment no. → PIC or alias Description → Loop text of position Nominal volume Medium → Selection table Material Tank Drawing no. → Component drawing of tank Manufacturer → Manufacturer table matched with SAP Supplier → Supplier towards customer Drawing no PID → Drawing no. is determined automatically from the location information. Customer order item → from S4P customer order Structure material no. → entry point of BOM in S4P Item material no. → material number of equipment / device in S4P Remark for internal use
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6.2.3
Pressure equipment list DGL
Scanning for tanks and heat exchangers (devices) of base object @0 | BEH | 1 | 01, @o | BEH | 1 | 02, @0 | WAE | 03 and @0 | WAE | 01 with a design pressure of >= 0,5 bar. The corresponding mechanical position is displayed.
Equipment no. → PIC or alias Description → Loop text of position Medium code → Selection table Fluid code acc. to Pressure Vessel Directive 97/23/EC → Selection table Diagram no. acc. to pressure vessel directive 97/23/EC → Selection table Nominal volume PSxV → Product of design pressure x volume Design temperature TS Design pressure PS Category 2014/68/EU → Pressure vessel category acc. to 2014/68/EU Supplier → Supplier towards customer Drawing no PID → Drawing number is determined automatically from placement on a diagram. Customer order item → from S4P customer order Structure material no. → entry point of BOM in S4P Item material no. → material number of equipment / device in S4P Remark for internal use
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6.2.4
Equipment list EQL
All mechanical positions are displayed.
Equipment no. → PIC or alias Description → Loop text of position Type → Manufacturer-specific type designation Drawing no. → Component drawing of unit Manufacturer → Manufacturer table matched with SAP Supplier → Supplier towards customer Drawing no PID → Drawing number is determined automatically from placement on a diagram. Remark 6.2.5
Fan and Compressor list FAN
Scanning for devices of base objects @0 | PUM | BLO and @0 | PUM | COM | 04. The corresponding mechanical position is displayed.
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Equipment no. → PIC or alias Description → Description of planning object Type of blower → Radial, axial → Selection table Type → Manufacturer-specific type designation Manufacturer → Manufacturer table matched with SAP Supplier → Supplier towards customer Volume flowrate Pressure difference at a density of 1.2 kg/m³ Operating speed Power requirement at shaft → Power requirement at a density of 1.2 kg/m³ Kind of drive → Selection table Motor power → Motor power is inherited by the motor to the process data of the blower Design temperature TS Customer order item → from S4P customer order Structure material no. → entry point of BOM in S4P Item material no. → material number of equipment / device in S4P Remark 6.2.6
Filter list FIL
Scanning for devices of base objects @0 | PRM | FIL | 01 and @0 | PRM | 01. The corresponding mechanical position is displayed.
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Equipment no. → PIC or alias Description → Description of planning object Type → Manufacturer-specific type designation Manufacturer → Manufacturer table matched with SAP Medium code → Selection table Particle retention Design temperature Nominal pressure → Nominal pressure of filter → Selection table Design volume flowrate Length → Dimension of filter Width → Dimension of filter Height → Dimension of filter Qty filter elements Filter class →Selection table Drawing no PID → Drawing number is determined automatically from the location information Supplier → Supplier towards customer for internal use
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Customer order item → from S4P customer order Structure material no. → entry point of BOM in S4P Item material no. → material number of equipment / device in S4P Remarks 6.2.7
Hand valve list HAL
Scanning for devices of base objects @0 | MRE | 02, @0 | VEN | 04 | 02 und @0 | VEN | R | 01. The individual devices are displayed.
Equipment no. → PIC or alias of position Description → Valve type Locable → Yes / No Type → Manufacturer-specific type designation Manufacturer → Manufacturer table matched with SAP Nominal size → Nominal size of valve → Selection table Nominal pressure → Nominal pressure of valve → Selection table Operating pressure max → Max. admissible operating pressure Operating temperature max → Max. admissible operating temperature Location → Loop text of owner position for internal use
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Drawing no. PID → Determined automatically from the location information. Actuator → Actuation type of valve → Selection table Connection type → Fastening type → Selection table Valve code Supplier → Supplier towards customer Design temperature (TS) → For calculation acc. to EN 13480 Design pressure (PS) → For calculation acc. to EN 13480 Fluid group → acc. to EN 13480 Picture no. → acc. to 2014/68/EU PSxDN → Calculated automatically from information on 2014/68/EU Category → calculated automatically from information on 2014/68/EU Piping class EN 13480 → Calculated automatically from the information on EN 13480 Customer order item → from S4P customer order Structure material no. → entry point of BOM in S4P Item material no. → material number of equipment / device in S4P Remark 6.2.8
List of motors and consumers
This list will be described later in a separate Tool Concept. 6.2.9
Oil distribution cabinet equipment list OCL
The list scans for the base object MES | F (flow, quantity) | S (flow switch) | SKF. The flow throttles are connected to the oil quantity distribution block @0 | PRM | LUB | 01. Since the query navigates to the connected objects using the connectors to get the relevant information there, the flow throttle must be connected with the connector designations taken as a basis in the script. This means that connector "I2" connects to the pipeline, connector "I1" connects to the distribution cabinet.
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Cabinet no. → The name of the oil quantity distribution block object is read out. This object is positioned underneath a mechanical position. The query finds the planning object with the help of the connectors. Using specification "Number of connections", the size can be chosen from a pre-defined selection list based on the connections.
Loc code → The LIC of the distribution cabinet is read out. Lub. Point → Specification "Assignment" is displayed on the "Technical data" tab page of the flow throttle object → Selection table The flow throttle is positioned underneath an electr. position.
Lub. point no. → For the lube point number, the name of the flow throttle is read out.
Oil flowrate → The oil quantity is read out from the connected pipeline. The query navigates through connector "I2" of the flow throttle to the owner of the connected pipeline (pipeline section) and there, it reads out specification "Volume flowrate" from the "Process data " tab page.
DN outlet pipe → Nominal width of the pipe connected to the flow throttle. The nominal width is determined similarly to the oil quantity, with the only difference that here, the nominal width of the pipeline is read out from the Technical Data. Inlet distribution cabinet → Nominal width of supply line to distribution cabinet. Here, the flow throttle is for internal use
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navigated to the connected distribution cabinet and from there, to the connected pipeline. The nominal width of the connected pipeline is displayed on the "Technical data" tab page. Pulse sensor no. → The specification "Pulse sensor no." is read out from the technical data of the flow throttle. Here, an assignment of the individual flow throttles to a pulse sensor must be made for the supplier at a very early stage (before electrical equipment planning). Pulse sensor equip. no. → The PIC of the pulse sensor (@1 | PUM | 04 | 195 | A2) to which the flow throttle is connected is determined using connector CP11 of the proximity switch that must be positioned underneath the flow throttle. The prerequisite is that the proximity switch is electrically connected to the circuit diagram.
Switching point → Response behavior of flow throttle Manufacturer Type → Manufacturer-specific type designation of flow throttle P&I flowsheet → Determined automatically from location information Supplier → Supplier towards customer Remark To achieve flexible sorting within the list in the direction of paper travel, the order can be determined manually using the specification Einbaureihenfolge (installation order) on the "Technical data" tab page of the flow throttle. This column is not printed, however. 6.2.9.1
Design of distribution cabinet
6.2.10 Pump list PPL Scanning for devices of base object @0 | PUM | PMP. The corresponding mechanical position is displayed.
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Equipment no. → PIC or alias Description → Description of planning object Type → Manufacturer-specific type designation Manufacturer → Manufacturer table matched with SAP Capacity → According to pump data sheet Pump head → According to pump data sheet Rotational speed → Pump speed Speed controlled → Yes/No Inlet pressure → Inlet pressure of geod. height Suction nozzle → Nominal diameter of suction nozzle → Selection table Pressure nozzle → Nominal diameter of pressure nozzle → Selection table Impeller diameter Power requirement → Power requirement of pump Motor power → inherited from the motor to the process data of the pump Air content → Air content of flow medium Temperature → Temperature of flow medium Consistency → Stock consistency of flow medium for internal use
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Seal shaft → Shaft seal type → Selection table Seal water connection → Selection table Supplier → Supplier towards customer Customer order item → from S4P customer order Structure material no. → entry point of BOM in S4P Item material no. → material number of equipment / device in S4P Remark 6.2.11 Piping list RLL All pipeline positions are scanned and displayed.
Pipe no. → PIC or alias of pipeline position Isometric drawing no. → Corresponding number of isometry from 3D Medium code → Selection table Nominal size → Nominal diamenter of pipeline position, inherited from largest pipeline section Material → Material designation of pipeline Piping material class → Automatically composed pipe class designation and/or pipe class alias Nominal pressure → Nominal pressure of pipeline position → Selection table Location → Loop text of pipeline position Drawing no. PID → Determined automatically from location information of first pipeline section. Insulation thickness for internal use
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Earth-laid → Earth-laid pipeline → Yes/No Trace heating → Yes/No Design temperature (TS) Design pressure (PS) → For calculation acc. to EN 13480-1 Fluid group → acc. to EN 13480-1 Picture no. → acc. to 2014/68/EU PSxDN → Product of design pressure x nominal width acc. to EN 13480-1 Piping class EN 13480-1 → Calculated automatically from the information on EN 13480-1 Supplier → Supplier towards customer Remark 6.2.12 Hose and compensator list SKL Scanning for devices of base object @0 | PPE | 4 and @0 | MRE | 04. The individual devices found are displayed.
Equipment no. → PIC or alias Description → Description of planning object Type → Manufacturer-specific type designation Manufacturer → Manufacturer table matched with SAP Nominal size → Nominal diameter of hose → Selection table Connection type → Fastening type → Selection table for internal use
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Length → Hose length Nominal pressure → Nominal pressure of hose Temperature → Operating temperature of hose Location → Loop text of higher-level position Drawing no. PID → Drawing number is determined automatically from the location information Design temperature (TS) → For calculation acc. to EN 13480-1 Design pressure (PS) → For calculation acc. to EN 13480-1 Fluid group → acc. to EN 13480-1 Picture no. → acc. to 2014/68/EU PSxDN → Calculated automatically from information on 2014/68/EU Piping class EN 13480-1 → Calculated automatically from the information on EN 13480-1 Supplier → Supplier towards customer Customer order item → from S4P customer order Structure material no. → entry point of BOM in S4P Item material no. → material number of equipment / device in S4P Remark 6.2.13 Local indicator list VAL Scanning for devices of base objects @0 | ANZ positioned underneath a mechanical or a pipeline position. The individual devices found are displayed.
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Equipment no. → PIC or alias Description → Description of planning object Type → Manufacturer-specific type designation Manufacturer → Manufacturer table matched with SAP Nominal size → Nominal size stated in NG → Selection table Nominal pressure → Selection table Connection type → Fastening type → Selection table Connection → Nominal diameter of medium connection Diaphragm → With or without intermediate diaphragm → Yes/No Medium code → Selection table Operating temperature Range → Display range from - to Location → Composed loop text from higher-level position Drawing no. PID → Determined automatically from the location information. Supplier → Supplier towards customer Valve code Design temperature (TS) → For calculation acc. to EN 13480 Design pressure (PS) → For calculation acc. to EN 13480 Fluid group → acc. to EN 13480 Picture no. → acc. to 2014/68/EU PSxDN → Calculated automatically from information on 2014/68/EU Piping class EN 13480 → Calculated automatically from the information on EN 13480 Customer order item → from S4P customer order Structure material no. → entry point of BOM in S4P Item material no. → material number of equipment / device in S4P Remark
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7 Plot / Print from Comos 7.1 General There are 2 printers which have to be used in Comos. These printers are P2P_CAD and P2P_Office. Local connected printers will not be supported. The printer P2P_CAD handles page sizes different than the P2P_Office printer - therefore the P2P_CAD printer can not be used for Office documents. Inversely, the P2P_Office printer can not be used for Comos documents. P2P_CAD → flexible edge trimming – important for oversize documents. P2P_Office → fixed DIN format – important for layout constancy like Office documents The default configuration for the P2P dialog comes from the OMS system and will be set to the following settings at first use (apart from the printer list – the printer list must be set previosly from the user).
Afterwards the configuration will be loaded from k:\oms\config\p2p_.cfg. This means default values are “maximum scale“ at scale type respectively. „1.0“ at scale factor The scaling is normally 1:1 by printing 1.0 and can be scaled down (described later on) to the according values. The language of the print dialog can be set here in this mask:
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The settings also can be saved here in this mask:
The settings will be saved under K:\OMS\Config\p2p_.cfg. for internal use
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7.2 Standard printer CAE Comos The standard printer for Comos is P2P_CAD. This printer will always be set at login Citrix. All Comos documents (not Office documents in Comos) should be printed / plotted with this printer.
The printer P2P_CAD has following default settings:
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These settings should not be changed. For the plot / print out a physical printer (in this example HDHP0377) or HDHPPDFOUT (PDF creation) can be selected. In this example the scaling was set to DIN A4.
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The scaling can be adapted to the desired format.
Via the button configure printer list additional printers can be selected.
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Therefore a printer in the left window should be selected and should be transferred with the arrow key into the right window (Personal printer list). This can also be done with a double click on the desired printer. Several printers also can be selected an transferred in one step.
If HDHPPDFOUT (or your local virtual printer for PDF creation) is selected – the pdf files will be created under K:\OMS\Output.
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7.3 Printer CAE Comos for Office documents The printer for Office documents is P2P_Office. This printer has to be set manually.
The printer P2P_Office has following default settings:
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For existing Office documents which have the orientation “landscape” the orientation has to be set to landscape format manually.
If a document (Word + Excel) is opened in Comos with Word and Excel, the default printer for the quick print button is the P2P_CAD. for internal use
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In this case, the page orientation and the scaling is wrong (A4 is set to A5 on an A4 page). To print correctly, you should use File → Print → Print to P2P_Office. File → Print is according to the “print dialog” before print-to-plosys dialog for Comos printouts. This change for printer dialogs and processes in Word / Excel is due to Microsoft Office 2010.
7.4 General process plot / print in Comos (example print manager) with P2P_CAD / P2P_Office Under Documents menu, select All document tools. If Office documents are selected the printer has to be changed and the printer P2P_Office must be used.
Set entry point and select documents which have to be plotted / printed - then print out.
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Comos dialogue appears; choose “Selection” if you want to print only the selected documents.
Printer dialog appears; choose the desired / suitable print.
Printer-to-PLOSSYS appears; choose the desired output (local printer, pdf, tiff).
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Press “Print” to start ploting / printing out.
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8 Appendix 8.1 Appendix A: Short name of department Deutsch
Englisch
max 10 Stellen
MSR _ Anlage / Prozess Automatisierung MSR _ H / P MSR _ Leitsysteme MSR _ Maschine MSR _ Offline Kalander MSR _ Rollenschneider MSR _ Packen und Transportieren
C&I _ plant / process automation C&I _ H / P C&I _ control system C&I _ machine C&I _ offline calander C&I _ winder C&I _ package & transportation
C&I_Proc C&I_STA C&I_H&P C&I_SYS C&I_PM C&I_Cal C&I_Winder C&I_PT
MSR _ Produkte Scanner (LSC) ModulePro (Düsenfeuchter) ModuleSteam (DBK) Abriss Kamerasystem, Bahninspektion
C&I_ Products Scanner (LSC) ModulePro (nozzle moisturizer) ModuleSteam (DBK) OnV Paper Vision
C&I_Prod C&I_Scan ModulePro DBK WBAS/WIS
Stoffauflauf Siebpartie Pressenpartie NipcoFlex
headbox wire section press section NipcoFlex
Headbox WireSect PressSect NipcoFlex
Trockenteil Kalander
dryer section calender
DrySect Calender
Abrollung SpeedSizer DynaCoater Arbeitsstation (Streichaggregat)
unwind SpeedSizer DynaCoater working station (coating unit)
Unwind SpeedSizer Coater WorkStat
Aufrollung Umroller Rollenschneidmaschine Rollentransport
reel rereeler winder tambourhandling
Reel Rereeler Winder Tambour
Schwebetrockner IR Trockner / IR Profiler AirTurn Streifenüberführung
hot air dryer IR dryer / IR profiler AirTurn tail threading
HADryer IRDryer AirTurn TTG
Regler (Sieb / Filz) Spanner (Sieb / Filz) for internal use
guide (fabric / felt) stretcher (fabric / felt)
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DuoCleaner / Luft-Wasser Reiniger usw. SensoTension ProRelease / DuoStabilisator Bahnführung
DuoCleaner / air-water cleaner and so on SensoTension ProRelease / DuoStabilisator web guiding
Clean_PS SensoTen ProRe/DuoS WebGuide
Antriebssystem
drive system
DriveSys
Druckluftversorgung
compressed air supply
ComprAir
Maschinenlufttechnik Maschinen-Vakuum Vakuumerzeugung Dampf und Kondensatsystem
machine air system machine-vacuum generate vacuum steam & condensate system
PMAir PMVac GenVac S&C
Schmierung
lubrication
Lubric
Stoffaufbereitung Ballenhandling Beschickung Auflösung Trommelauflösung Sortierung C-Bar / Siebelemente Reinigung Flotation Dispergierung Entstippen / Mahlen Eindickung Fraktionierung Wäsche Fördern / Pumpen Prozess-Engineering Chemie
Stock Preparation bale handling feeding system pulping drum pulping screening C-Bar / screening elements cleaning flotation dispersing deflaking / refining thickening fractionation washing conveying / pumping Process-Engineering chemical
STA Bales Conveyors STA_Pulper Drum Screens C-Bar Cleaner Flotation Disperser Defla/Ref Thickening Fractio Washer Pumps STA_Proc STA_Chem
Stoff- Wasserführung Stoffzentrale Frischstoff Faserrückgewinnung Konstanter Teil Ausschuß Aufbereitung Ausschuß Pulper
stock & water system stock meetering system fresh stock fiber recovery approach flow broke preparation broke pulping
WEP StockMeet FreshStock FiberRec ApproFlow BrokePrep BrokePulp
Wasserversorgung Chemikalienaufbereitung
water supply chemical preparation
WatSupply ChemPrep
for internal use
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Hallen Be- und Entlüftung Klimatisierung Krananlage Heißluftanlage
for internal use
hall supply and exhaust ventilation air conditioning crane hot air system
HallAir AirCond Crane HASystem
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8.2 Appendix B: Overview CPU numbering CPUNummer PLCNumber 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
Beschreibung
Description
System Stoffaufbereitung 1 Stoffaufbereitung 2 Stoffaufbereitung 3 Stoffaufbereitung 4
System stock preparation 1 stock preparation 2 stock preparation 3 stock preparation 4
Not-Halt Stoffaufbereitung \ Prozess Chemikalien Beschickung Not-Halt Beschickung Spannungsversorgung Prozess 1 (Stoffwasserführung) Prozees 2 (Ausschuss) Prozess 3 ( Nebenanlagen)
E-Stop stock preparations chemicals charging E-Stop charging power supply process part 1 (stock-water-flow) process part 2 (broke) process part 3 (PM auxiliaries)
Not-Halt PM (inkl.Umroller \ Prozess)
E-Stop PM
MD-Control
MD-Control
21 PM Nassteil (Stoffaufl.+Sieb+Presse) 22 PM Pressenpartie 23 PM Trockenpartie 24 PM Kalander 25 PM Schlussgruppe 26 PM Coatersektion PM 1-2 27 PM Coatersektion PM 3-4 28 PM Coatersektion PM 5-6 29 PM Umroller 30 Abrollung 31 SM Coater Sektion 1-2 32 SM Coater Sektion 3-4 33 SM Coater Sektion 5-6 34 35 SM Schlussgruppe 36 Not-Halt SM (inkl.Umroller) 37 for internal use
PM-Wet End (HB+Wire+Press) PM Press section PM dryer section PM calender PM reel PM coater section 1-2 PM coater section 3-4 PM coater section 5-6 PM rereeler unwind OMC coater section 1-2 OMC coater section 3-4 OMC coater section 5-6 OMC reel E-Stop OMC 162
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38 Haubenbeleuchtung Trockenpartie 39 SM Umroller 40 41 Janus 1 inkl. Not-Halt 42 Janus 2 inkl. Not-Halt 43 Winder 1 inkl. Not-Halt 44 Winder 2 inkl. Not-Halt 45 Tambourcarts 46 Tambourcarts 47 Fehlrollenschneider 48 Packen und Transportieren 1 49 Packen und Transportieren 2 50 OnQ ModuleJet 51 OnQ ModuleTap 52 OnQ ModuleStep 53 OnQ FormingSens 54 OnV FlocSpotter 55 OnQ ModuleSteam 56 OnV FeltView 57 OnQ ModulePro (P/C/R) 58 OnQ ModulePro (P/C/R) 59 OnQ Enviroscan 60 OnQ SinglePointMeasurement 61 OnQ ModuleCoat 1 62 OnQ ModuleCoat 2 63 OnQ ModuleCoat 3 64 OnQ ModuleCoat 4 65 OnQ ModuleCoat 5 / Duo Shake 66 OnQ ModuleCoat 6 / Duo Shake 67 DuoShake 68 DuoShake 69 OnV PaperVision 70 OnQ ModuleSpeed 1 71 OnQ ModuleSpeed 2 72 OnQ ModuleSpeed 3 73 OnQ ModuleTherm U1 73_Opt OnQ ModuleTherm U2 74 OnQ ModuleNip 75 OnQ ModuleIR 76 Rollmaster PM 77 Rollmaster OMC & OnV SpliceView 78 Rollmaster Umroller 79 Rollmaster Umroller 80 OnQ Scanner 1 for internal use
Hood lighting OMC rereeler Janus 1 incl. E-Stop Janus 2 incl. E-Stop Winder 1 incl. E-Stop Winder 2 incl. E-Stop Tambourcarts Tambourcarts Deficit slitter winder Transport and packaging Transport and packaging OnQ ModuleJet OnQ ModuleTap OnQ ModuleStep OnQ FormingSens OnV FlocSpotter OnQ ModuleSteam OnV FeltView OnQ ModulePro (P/C/R) OnQ ModulePro (P/C/R) OnQ Enviroscan OnQ SinglePointMeasurement OnQ ModuleCoat 1 OnQ ModuleCoat 2 OnQ ModuleCoat 3 OnQ ModuleCoat 4 OnQ ModuleCoat 5 / Duo Shake OnQ ModuleCoat 6 / Duo Shake DuoShake DuoShake OnV PaperVision OnQ ModuleSpeed 1 OnQ ModuleSpeed 2 OnQ ModuleSpeed 3 OnQ ModuleTherm U1 OnQ ModuleTherm U2 OnQ ModuleNip OnQ ModuleIR Rollmaster PM Rollmaster OMC & OnV SpliceView Rollmaster Umroller Rollmaster Umroller OnQ Scanner 1 163
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81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
OnQ Scanner 2 OnQ Scanner 3 OnQ Scanner 4 OnQ Scanner 5 OnQ Scanner 6 OnQ Scanner 7 OnQ Scanner 8 OnQ Scanner 9 OnQ Scanner 10 / DuoCleaner QCS Cabinet OnV VMM / OnV VTM ODC Antrieb (PM+SM) ODC Antrieb (PM+SM) ODC Antrieb (PM+SM) ODC Antrieb (PM+SM) ODC Antrieb Janus 1 ODC Antrieb Janus 2 ODC Antrieb Winder 1 ODC Antrieb Winder 2
for internal use
OnQ Scanner 2 OnQ Scanner 3 OnQ Scanner 4 OnQ Scanner 5 OnQ Scanner 6 OnQ Scanner 7 OnQ Scanner 8 OnQ Scanner 9 OnQ Scanner 10 / DuoCleaner QCS Cabinet OnV VMM / OnV VTM ODC Drive (PM+SM) ODC Drive (PM+SM) ODC Drive (PM+SM) ODC Drive (PM+SM) ODC Drive Janus 1 ODC Drive Janus 2 ODC Drive Winder 1 ODC Drive Winder 2
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8.3 Appendix C: Responsibility orderer with example
: This entry we will use for
APP BAY CAL DUE EUS HDH KRE KUN MAN MGB MUE NEU RAV SAO SCH STP TOK TOL
for internal use
Appleton Bayreuth Calcutta Düren Euskirchen Heidenheim Krefeld Kunshan Manchester Mönchengladbach München Neuwied Ravensburg São Paulo Schio Sankt Pölten Tokio Tolosa
(VPAW) (VPLB) (VPMP) (VPHD) (VPEU) (VPH) (VPHK) (VPC) (VPMA) (VPMG) (VPMR) (VPLN) (VPR/VPHR) (VPP) (VPSO) (VPS) (VPIT) (VPTA)
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PM design department
AUT Part
and
for internal use
: Description
Comos Entry
Remark
C&I _ plant / process C&I _ stock preparation C&I _ H / P C&I _ control system C&I _ machine C&I _ offline calander C&I _ winder C&I _ package & transportation
C&I_Proc C&I_STA C&I_H&P C&I_SYS C&I_PM C&I_Cal C&I_Winder C&I_PT
A1 A2 A3 A4 A5 A6 A7 A8
C&I_ Products Scanner (LSC) ModulePro (nozzle moisturizer) ModuleSteam (DBK) OnV Paper Vision
C&I_Prod C&I_Scan ModulePro DBK WBAS/WIS
B1 B2 B3 B4 B5
headbox wire section press section NipcoFlex
Headbox WireSect PressSect NipcoFlex
C1 C2 C3 C4
dryer section calender
DrySect Calender
C5 C6
unwind SpeedSizer DynaCoater working station (coating unit)
Unwind SpeedSizer Coater WorkStat
C7 C8 C9 C10
reel rereeler winder tambourhandling
Reel Rereeler Winder Tambour
C11 C12 C13 C14
hot air dryer IR dryer / IR profiler AirTurn tail threading
HADryer IRDryer AirTurn TTG
C15 C16 C17 C18
guide (fabric / felt) stretcher (fabric / felt) DuoCleaner / air-water cleaner and so on SensoTension ProRelease / DuoStabilisator web guiding
Guide Stretcher Clean_PS SensoTen ProRe/DuoS WebGuide
C19 C20 C21 C22 C23 C24
drive system
DriveSys
C25
166
? ? ? ?
Engineering
PM auxiliaries engineering
Voith Paper CAE Comos Handbook
for internal use
Description
Comos Entry
Remark
compressed air supply
ComprAir
D1
machine air system machine-vacuum generate vacuum steam & condensate system
PMAir PMVac GenVac S&C
D2 D3 D4 D5
lubrication
Lubric
D6
Stock Preparation bale handling feeding system pulping drum pulping screening C-Bar / screening elements cleaning flotation dispersing deflaking / refining thickening fractionation washing conveying / pumping Process-Engineering chemical
STA Bales Conveyors STA_Pulper Drum Screens C-Bar Cleaner Flotation Disperser Defla/Ref Thickening Fractio Washer Pumps STA_Proc STA_Chem
E1 E2 E3 E4 E5 E6 E7 E8 E9 E10 E11 E12 E13 E14 E15 E16 E17
stock & water system stock meetering system fresh stock fiber recovery approach flow broke preparation broke pulping
WEP StockMeet FreshStock FiberRec ApproFlow BrokePrep BrokePulp
E20 E21 E22 E23 E24 E25 E26
water supply chemical preparation
WatSupply ChemPrep
E30 E31
hall supply and exhaust ventilation air conditioning crane hot air system
HallAir AirCond Crane HASystem
F1 F2 F3 F4
by the contractor customer available at customer's mill assembly
by the contractor customer available at customer mill assembly
G1 G2 G3 G4
E-Supplier customer
E-Supplier customer
G5
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Voith Paper CAE Comos Handbook E-Supplier Voith
E-Supplier Voith
G6
Voith
Voith
H1
Remarks: Since the task sharing is different at the Voith sites, nevertheless the Comos entry for orderer etc. should be according to the above list. A1:
Responsible for C&I engineering of the process areas “D1 – D5” – PM auxiliaries engineering “E20 – E31”- Engineering “F1 – F4” - building facilities
A2:
Responsible for C&I engineering of the stock preparation “E1 – E17” - Engineering
A3:
Responsible for the hydraulic and pneumatic engineering “C1 – C24” - PM design department “E20 – E31” - Engineering without instrumentation devices (e.g. On-/Off- Valves)
A4:
Responsible for the engineering of the MCS and DCS Without I/O cabinets! e.g. CPUs, Operating stations (OS), Engineering station (ES), Ethernet components, Printers, Server, etc.
A5:
Responsible for C&I engineering of the paper machine Including I/O cabinets! “C1 – C12” - PM design department “C15 – C25” - PM design department
A6:
Responsible for C&I engineering of the offline calander Including I/O cabinets! “C6” if it isn’t online
A7:
Responsible for C&I engineering of the winder Including I/O cabinets! “C13” - PM design department
A8:
Responsible for C&I engineering of the package & transportation Including I/O cabinets! “C14” - PM design department -----------------------------------------------------------------------------------------------------------------------------------B1: Responsible for C&I engineering of the products (profilmatic) “B1” - QCS without QMS (Scanner), OnV VMM/VTM “B3” - OnQ ModulePro without movement, waterstation and air supply unit “B4” - OnQ ModuleSteam without movement and steam supply control “C1” - OnQ ModuleJet, OnQ ModuleTap, OnQ ModuleStep “C2” - OnQ FormingSens, OnV FlocSpotter “C3” - OnV FeltView “C6” - OnQ ModuleTherm “C8” - OnQ ModuleSpeed for internal use
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“C9” - OnQ ModuleCoat “C11” - RollMaster B2:
Responsible for C&I engineering of the products (scanner) QMS (Scanner), EnviroScan, SinglePointMeasurement
B3:
Responsible for design of the ModulePro
B4:
Responsible for design of the ModuleSteam
B5:
Responsible for C&I and design engineering of Paper Vision WBAS – Web Break Analysing System WIS – Web Inspection System -----------------------------------------------------------------------------------------------------------------------------------C1-C25: Responsible for the design of the different machine sections! Including C&I field devices which are mounted at machine frame. e.g. proximity switches, angle encoder, etc. ------------------------------------------------------------------------------------------------------------------------------------D1-D5: Responsible for the engineering of the PM auxiliaries! All components which belong to the corresponding machines are included. e.g. agitators, pumps, tanks, hand valves, seal water monitoring, etc. All process related electrical devices are included in “A1” e.g. control valves, transmitters, On- / Off- Valves, etc. D6:
Responsible for the engineering of the lubrication system! All components are included, except solenoid valves which are not build-up on the On- / Off- Valves -------------------------------------------------------------------------------------------------------------------------------------E1-E17: Responsible for the engineering of the stock preparation areas! All components which belong to the corresponding machines are included. e.g. agitators, pumps, tanks, hand valves, seal water monitoring, etc. All process related electrical devices are included in “A2” e.g. control valves, transmitters, On- / Off- Valves, etc. E20-E31: Responsible for the engineering of the stock preparation areas! All components which belong to the corresponding machines are included. e.g. agitators, pumps, tanks, hand valves, seal water monitoring, etc. All process related electrical devices are included in “A1” e.g. control valves, transmitters, On- / Off- Valves, etc. E21 – E26 are normally not used, except it is necessary. Normally only “WEP” is used! ------------------------------------------------------------------------------------------------------------------------------------F1-F3: Responsible for the engineering of the building facilities! All components are included, without electrical devices of the heating central. The electrical devices of the heating central are included in “A1”. ------------------------------------------------------------------------------------------------------------------------------------G1: Responsible by the contractor! for internal use
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Must be cleared in the selection yet! No longer use. ------------------------------------------------------------------------------------------------------------------------------------G2: Responsible by the customer! ------------------------------------------------------------------------------------------------------------------------------------G3: Responsible by the customer! Parts are already existing in the mill, and will be reused. Only needed in system for documentation. ------------------------------------------------------------------------------------------------------------------------------------G4: Responsible by the assembly! Attention this is only used for orderer! ------------------------------------------------------------------------------------------------------------------------------------G5: Responsible by the E-Supplier customer! This is used for a second assembly company ordered by customer which is only responsible for the power installation! ( MCC, Motor cables, etc.) ------------------------------------------------------------------------------------------------------------------------------------G6: Responsible by the E-Supplier Voith! This is used for a second assembly company ordered by Voith which is only responsible for the power installation! ( MCC, Motor cables, etc.) ------------------------------------------------------------------------------------------------------------------------------------H1: Responsible by Voith! Attention this is only used for orderer of installation! and
The abbreviations will be created by the adjustment of the below mentioned Comos entries (A1 – H1) A1 – A8, B1 – B5, C1 – C25, D1 – D6, E1 – E31, F1 – F4, H1 G6 G1, G2, G3 G5 for internal use
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G4
The checkbox “provided by supplier” has to be choosen by the C&I basic engineering! -> This is the Information to the person who is doing the transfer from Comos to S4P (Q29) to create the BOM Position!
The checkbox information will be automatically transferred from the chapter “logistic” to the chapter “SAPdata” With this information the corresponding S4P information has to be set manually in the chapter “SAP-data” by the person who is making the transfer from Comos to S4P (Q29)
By applying the choice the information „K“ (provided by customer) or „L“ (provided by provider/supplier) will be added automatically. This information (K, L) will be shown in the Q29!
for internal use
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External installation → will be installed during start-up (erection) Internal installation → installation on the premises (pre installation at Voith site) Installed at unit → Component is pre-assembled by the sub-supplier Internal / External → the component is pre-assembled for a FAT, then dis-assembled again for dispatch and installed on site. None → Devices that are already available, no procurement by Voith.
The place where the device is installed. Here, only a rough differentiation is made, e.g. basement, floor, framing, FS, etc.
Here, the coordinates (column number) from the arrangement drawing are entered, e.g. 8m D-E 4-5
Effect exclusively on drawing types H&P; used to display FS and DS on drawings.
for internal use
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For example: Design department: Auma motor!
Engineering: Broke pulper - gear oil temperature
Automation part:
for internal use
I/O card
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Dewatering unit – vacuum transmitter
for internal use
174